• Title/Summary/Keyword: Pervaporation Process

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Application of Pervaporation Membrane Process in Petrochemical Industry (석유화학공업에서의 투과증발막의 응용)

  • Nam, Sang-Yong
    • Membrane Journal
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    • v.17 no.1
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    • pp.1-13
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    • 2007
  • Pervaporation process using membrane is newly emerging energy saying and cost effect process instead of distillation process. Especially, in pertrochemical industry, pervaporation process is a strong candidate to substitute the conventional energy consuming processes because that petrochemical industry has much energy consuming separation processes, many azeotrope mixtures to separate and needs to compact space to install new process units. Aromatic/aliphatic separation including benzene/cyclohexane mixture, olefin/paraffin separation, xylene isomer separation, reactive monomer recovery and sulfur compound removal from gasoline have been inversitigated for the application of pervaporation membrane process by many researchers and are under commercializing.

New Pervaporation Membrane for Petroleum Separation

  • Nam, Sang-Yong;John R. Dorgan
    • Proceedings of the Membrane Society of Korea Conference
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    • 2003.07a
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    • pp.77-80
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    • 2003
  • Hydrocarbon-hydrocarbon separations are one of the most important processes in petroleum refining. Distillation process has been used for separating hydrocarbons, but this conventional process is very energy consuming. Pervaporation separation through polymeric membranes is an emerging process alternative to distillation because of energy savings, compact system installation, reduced capital investment, and other performance attributes. In hydrocarbon separations, polymeric membranes are easily swollen by hydrocarbons and can lose mechanical strength. Chemically robust membranes are needed for the separation of hydrocarbons. In this study, the blend membrane was applied to separate benzene and cyclohexane. This is a model system for aliphatic and aromatic separation. Cyclohexane is also physically very similar to benzene and as a result of the very closing boiling points (0.6$^{\circ}C$), benzene and cyclohexane form an azetrope. Thus the system provides a good model for azeotrope breaking by pervaporation. The semi-quantitative thermodynamic model predicts that the calculated selectivity increases with increasing Hydrin contents in the blend membranes. Pervaporation experiments utilizing various operating temperatures and feed concentrations with different blend membranes are compared with the result from semi-quantitative thermodynamic calculations.

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Separation Purification Characteristics of Rinsing Solution in Semiconductor Process using High Performance Polymer Membranes( II ) (기능성 고분자막을 이용한 반도체 공정 세정액의 분리정제특성( II ))

  • Lee Jae-Dal;Hong Young-Ki;Ro Duck-Kil;Bae Kie-Seo
    • Textile Coloration and Finishing
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    • v.17 no.4 s.83
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    • pp.21-26
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    • 2005
  • A combination separation system is composed of three parts, simple microfiltration unit for the pretreatment of real waste IPA, pervaporation unit with plate and frame type module(the effective membrane area 9,040$cm^2$), and simple ultrafiltration unit as a refiner. Utrafiltration module with hollow fiber membrane(MWCO 10,000) used to purify waste aqueous IPA solution. In addition, the flux of $CMPA-K^+$ composite membrane for waste aqueous IPA solution was very steady-state with long experiment time(30 days). And the standard deviation($\sigma$) was 0.152 and then the coefficient of variation($CV\%$)was 10.82 The IPA concentration on the membrane performance using pervaporation module system could be increased from $89.85wt(\%)$ to more than $99.90wt\%$ in about 8hr at operation temperature of $70^{\circ}C$ using the pervaporation module system. Therefore, a combination separation process system of simple filtration and pervaporation was very effective for the purpose of the IPA purification and reuse front industrial electronic components cleaning process.

Volume Reduction of Radioactive Liquid Waste by Pervaporation Method (투과증발법에 의한 방사성폐액의 감용)

  • Kang, Young-Ho;Kwon, Seon-Gil;Yang, Yeong-Seok;Hwang, Sung-Tai;Chang, In-Soon
    • Applied Chemistry for Engineering
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    • v.3 no.2
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    • pp.327-334
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    • 1992
  • As a promising method for the volume reduction of the low-level liquid waste, the pervaporation process was studied using a cellulose acetate membrane. Experimental results showed that the pervaporation method, usually applied to separation of organic materials, has a good decontamination effect for the volume reduction of liquid waste and the evaporation rate of water in this process was markedly faster than that of natural evaporation method, a wide-used process for the volume reduction of liquid waste. Depending on the feed solution conditions, the pervaporation characteristics were evaluated by the experimental results and the optimum conditions for preparation of the cellulose acetate membrane were established to increase the pervaporation flux through the membrane.

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Extractive Butanol Fermentation Using Pervaporation and a Low Acid Producing Strain (투과증발과 유기산 저생성 균주를 이용한 부탄올 추출발효)

  • 윤지용
    • KSBB Journal
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    • v.15 no.4
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    • pp.380-387
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    • 2000
  • An extractive fermentation process using pervaporation was studied in a 7 liter fermentor. Pervaporation was performed using a silicone membrane module and a low-acid-producing strain Clostridium acetobutylicu, B18 was used to produce butanol. In batch culture without pervaporation pH 5.5 and initial glucose concentration of 60 g/L resulted in the highest butanol productivity (0.216 g/L$.$h) with butanol yield of 0.261 Butanol flux through the membrane was best at 2.0 L/min-tubing of air flow rate In batch and fed-batch fermentation glucose consumption rate increased by 1.3 times with pervaporation.

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Simulation and Process Design of Pervaporation Plate-and-Frame Modules f3r Dehydration of Organic solvents (유기용매 탈수를 위한 투과증발 판틀형 모듈의 전산모사와 공정설계)

  • C. K. Yeom;Majid Kazi;Fakhir U. Baig
    • Membrane Journal
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    • v.12 no.4
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    • pp.226-239
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    • 2002
  • A process simulation model of pervaporation process has been developed as a design tool to analyse and optimize the dehyhration of organic solvents through a commercial scale of pervaporative plate-and-frame modules that contain a stack of membrane sheets. In the simulation model, the mass balance, the heat balance and the concentration balance are integrated in a finite elements-in-succession method to simulate the overall process. In the integration method, a feed channel between membrane sheets in the modules was taken as differential unit element volume to simplify calculation procedure and shorten computing time. Some of permeation parameters used in the simulation model, were quantified directly from the dehydration experiment of ethanol through $AzeoSep^{TM}$-2002 membrane which is a commercial pervaporation membrane. The simulation model was verified by comparing the simulated values with experimental data. Using the model, continuous and batch pervaporation processes were simulated, respectively, to acquire basic data for analysing and optimizing in the dehydration of ethanol through the membrane. Based on the simulation results, a comparison between the continuous and the batch pervaporation processes would be discussed.

Preferential Sorption and Its Role on Pervaporation of Organic Liquid Mixtures

  • 박현채;김은영
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.04a
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    • pp.34-35
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    • 1995
  • The unique feature of pervaporation is the mass transfer from a liquid phase to a vapor phase through a non-porous polymeric membrane. When a liquid mixture is brought into contact with a membrane at one side, it is sorbed into the membrane. Due to a driving force applied across the membrane, the sotbed liquid molecules permeate through the membrane and evaporate at the downstream side of the membrane. In pervaporation the permeated species are usually removed from the downstream side under a relatively low vapor pressure, for example by evacuation with a vacuum pump. As far as this condition is fulfilled, the evaporation step can be considered to be much faster than sorption or diffusion. Hence evaporation does not contribute to permselectivity. Therefore the separation by pervaporation results from the differences in the preferential sorption of the individual components of a mixture into the membrane together with the diffusion rates through the membrane. This postulation implies that both sorption and diffusion phenomena have to be accounted for to understand the physico-chemical nature of the pervaporation separation process.

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Pervaporation Separation of Binary Organic-Aqueous Liquid Mixtures

  • Rhim, Ji-Won;Huang, Robert Y.M.
    • Proceedings of the Membrane Society of Korea Conference
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    • 1991.10a
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    • pp.1-3
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    • 1991
  • A novel membrane separation process for the separation of liquid mixture is Pervaporation. The term, 'pervaporation', is a combination of permeation and evaporation, and was first introduced by kober[1] in 1917. In this technique, the liquid mixture in feed is in contact with one side of a dense non-porous membrane and after diffusing through the membrane is removed from the downstream side in the vapor phase, but is usually condensed afterwards to obtain a permeate in liquid from.

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Assessing the Dehydration Pervaporation Performance for Purification of Industrially Significant 1, 2 Hexanediol/Water Mixtures Using Crosslinked PVA Membrane (가교된 PVA 분리막을 이용한 1, 2 hexanediol/water 혼합물의 투과증발 탈수 특성 연구)

  • Shivshankar Chaudhari;Se Wook Jo;Min Young Shon
    • Membrane Journal
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    • v.33 no.6
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    • pp.369-376
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    • 2023
  • In this study, the alternative to the energy-intensive conventional vacuum distillation process, an eco-friendly and energy-efficient pervaporation separation was employed in 1,2 hexane diol/water (HDO/water) mixture. The crosslinked PVA-glutaraldehyde was coated inside the alumina hollow fiber membrane (Al-HF). In the HDO/IPA pervaporation separation, optimization of the membrane concerning PVA/GA ratio, curing temperature, and pervaporation operating condition were performed. In the long-term stability test, the sustainable pervaporation separation performance giving flux in the range of 1.90~2.16 kg/m2h, and water content in permeate was higher than 99.5% (separation factor = 68) was obtained from the PVA/GA (molar ratio = 0.08, curing temperature = 80℃) coated Al-HF membrane from HDO/water (25/75, w/w, %) mixture at 40℃. Therefore, this work provides potential and inspiration for PVA-based membranes to mitigate excessive energy requirements in HDO/water separation by pervaporation.

Development of Commercial-scaled Pervaporation Hollow Fiber Membrane System for High Pressure and High Temperature Applications (고온 고압용 상업적 규모의 중공사 투과증발 막시스템 개발)

  • Yeom, Choong Kyun;Kang, Kyeong Log;Kim, Joo Yeol;Ahn, Hyo Sung;Kwon, Konho
    • Membrane Journal
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    • v.23 no.4
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    • pp.257-266
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    • 2013
  • The main purpose of this study is to develop a commercial scale of pervaporative process equipped with hollow fiber membrane modules, being able to effectually purify organic solvent at high temperature well over its boiling point under high vapor pressure. Three constituent technologies have been developed; 1) to fabricate braid-reinforced hollow fiber membrane stable in high pressure and high temperature application, 2) to design and fabricate a commercial scale of hollow fiber membrane module, and 3) to design and fabricate a pilot scale of pervaporation equipment system. The developed hollow fiber membrane possesses a membrane performance superior to the membrane of Sulzer (Germany) which is the most-well known for pervaporation process, and the membrane module equips hollow fiber membranes of $4.6m^2$ and the pervaporation system can treat organic liquid at 200 L/h, which is based on the dehydration of 95 wt% isopropyl alcohol (IPA). Since the membrane module is designed to flow in and pass through the inside of individual hollow fiber membrane, not to involve both the formation of feed's dead volume observed in flat-sheet membrane module and the channeling of feed occurring inside hollow fiber bundle which lower membrane performance seriously, it showed excellent separation efficiency. In particular, the module is inexpensive and has less heat loss into its surrounding, in compared with flat-sheet membrane module. In addition, permeant can be removed effectively from the outer surface of hollow fiber membrane because the applied vacuum is conveyed uniformly through space between fibers into respective fiber, even into one in the middle of the hollow fiber bundle in which the space between fibers is uniform in distance. Since the hollow fiber membrane pervaporation system is the first one ever developed in the world, our own unique proprietary technology can be secured, preoccupying technical superiority in export competitive challenges.