• Title/Summary/Keyword: Permanent formwork

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Structural Performance of Permanent Steel Formed Wide Beams in Construction Stage (강재 영구거푸집 와이드 보의 시공단계 구조성능)

  • Yu Na Park;Inwook Heo;Jae Hyun Kim;Khaliunaa Darkhanbat;Sung-Bae Kim;Kang Su Kim
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.5
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    • pp.130-138
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    • 2023
  • In this study, experimental and analytical studies were conducted on the structural performance of permanent steel formed wide beams in construction stage. Four specimens were fabricated with different rib spacings of the side steel formwork and fixing plate depths, and experimental tests were performed to investigate the effects of variables on the structural performance. Also, an finite element analysis model of the steel permanent formwork wide beam was proposed based on the test results. Using the proposed model, parametric studies were performed with variables including rib spacing of the bottom and side steel formwork, spacing, depth, and thickness of the fixing plate to derive optimized details. Furthermore, an artificial neural network model was developed to easily estimate the deformation of the steel permanent formwork wide beam with various details.

An Experimental Study of Perfobond FRP-Concrete Composite Beam (퍼포본드 FRP-콘크리트 합성보의 실험적 연구)

  • Yoo, Seung-Woon;Kook, Moo-Sung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.2
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    • pp.121-127
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    • 2010
  • An experimental study of composite beam with perforated fiber reinforced polymer(FRP) plank as a permanent formwork and the tensile reinforcement was performed. A combined formwork and reinforcement system can facilitate rapid construction of concrete members since no conventional formwork is needed, which requires time consuming assembly and dismantling. In order for a smooth FRP plank to act compositely with the concrete, the surface of the FRP needs to be treated to increase its bond properties. Aggregates were bonded to the FRP plank using a commercially available epoxy and perforated web of plank. No additional flexural or shear reinforcement was provided in the beams. For comparison, two control specimens were tested. One control had no perforated hole in the web of FRP plank and the other had internal steel reinforcing bars instead of the FRP plank. The beams were loaded by central patch load to their ultimate capacity. This study demonstrates that the perforated FRP plank has the potential to serve as a permanent formwork and reinforcing for concrete beam.

Finite Element Analysis for Bending Behavior of Composite Beam with Perfobond FRP Used as a Permanent Formwork (퍼포본드 FRP를 영구거푸집으로 활용한 합성보의 휨거동에 관한 유한요소해석 연구)

  • Kook, Moo-Sung;Yoo, Seung-Woon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.7
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    • pp.3280-3286
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    • 2011
  • In recent years, many efforts have steadily been allocated to develop a new deck system in terms of its materials and structures in order to make up for the shortcomings of reinforced concrete deck. This study implemented and analyzed the verification for concrete composite beam with perfobond FRP as a permanent formwork and the tensile reinforcement, using non-linear finite element analysis program. Approximately 8-15% difference of ultimate failure load between numerical and experimental results were found and showed a similar figure of strain distribution in failure state.

An Experimental Study of Bond Stress between Concrete and Various Kinds of FRP Plank used as a Permanent Formwork (영구거푸집으로 활용한 FRP 판의 종류에 따른 콘크리트와의 부착응력에 관한 실험적 연구)

  • Park, Chan-Young;Yoo, Seung-Woon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.3
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    • pp.92-103
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    • 2015
  • Development of new concrete bridge deck system with FRP plank using as a permanent formwork and the main tensile reinforcement recently has been actively conducted. Concurrent use as a reinforcing material and a permanent formwork, it is possible to reduce the construction time and construction costs than the usual concrete slab. In this study, an experiment was carried out for the bond stress between cast-in-place concrete and the type of FRP plank using as a permanent formwork. The interfacial fracture energy that can be one of the most important parameters were evaluated for adhesion performance and bond stress to know the characteristics of the failure mechanism of the adhesion surface. Interfacial fracture energy of normal concrete is 0.24kN/m of GF11 case, in the case of GF21, 0.43kN/m appears, in the case of CF11 and GF31, 0.44kN/m and 0.46kN/m respectively it appeared. In case of RFCON, 0.52kN/m appears from GF12, the CF12 and GF22, 0.51kN/m and 0.36kN/m appeared each case.

Deflection Characteristics of Permanent Formwork Using Multi-layer Insulation (다층형 단열재를 사용한 영구거푸집의 처짐 특성)

  • Ryu, Hwa-Sung;Shin, Sang-Heon;Song, Sung-Yong;Kim, Deuck Mo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.130-131
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    • 2019
  • As part of recent low-energy policies, thermal insulation standards for buildings are being tightened every year. In addition, the conventional styrofoam insulating material has a problem that the thickness of the heat insulating material to achieve a standard heat permeability is rapidly increased. Due to the thick insulation, there is a high risk of spreading vulnerable structures such as fire due to lack of space between buildings. On the other hand, the method of using the insulation as a formwork is known to be excellent cost saving effect through the reduction of the formwork usage and the simplification of the external insulation work. In order to solve this problem, this study aims to fabricate a multi-layered insulator that combines high-performance phenolic foam insulation and styrofoam insulation and evaluate the deflection characteristics for use as formwork.

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Permanent Formwork of PLA Filament utilizing 3D Printing Technology (3D 프린팅 기술을 활용한 PLA 필라멘트 비탈형 거푸집 연구)

  • Jeong, Junhyeong;Hyun, Jihun;Jeong, Heesang;Go, Huijae;Lee, Juhee;Ahn, Joseph
    • Korean Journal of Construction Engineering and Management
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    • v.22 no.1
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    • pp.81-89
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    • 2021
  • In recent years, the design of buildings is changing from formal to creative and freeform. Accordingly, the scale of construction technology is changing to architectural design and construction of irregular buildings. Using the FDM method, which is one of the 3D printing technologies, it is possible to manufacture various forms of irregular formwork inexpensively and quickly coMPared to the existing formwork, and it seems to be able to solve the manpower problem. Using a 3D printer, the PLA filament formwork is produced in the form of a cylinder and a rectangular cuboid, and the usability of the PLA filament formwork is confirmed by examining the compression strength test and the degree of deformation and reusability over 28 days of age. Different sizes of additional specimens are also conducted according to the size. As a result of the experiment, it was confirmed that the filament formwork itself has about 3~4MPa strength. As a result of reviewing data through existing linear studies and experiments, it is appropriate to use more than 60% infill, and it is advantageous in terms of strength. As a result of cutting and dismantling the filament formwork, the surface is very clean and there is no damage, so it can be reused.

A Study of Permanent Form System by Thin Precast Concrete Panel (II) (박판 프리캐스트 콘크리트 영구거푸집 시스템 연구 (II))

  • 남기룡;정문영;정문열;서치호;김윤일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.749-754
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    • 1997
  • Nowadays domestic building market has undergone several changes. Labor costs are too high and materials are in short supply. These raised building costs and therefore lowered productivity. At this point it is the best way to reduce manual labor and find alternative materials that can improve productivity. In the building process form work take the most part of it. So many formwork systems were developed to reduce the construction period and labor cost. But their technical improvements just limited to adjust form shape-the role of form is not changed. This research developed a new formwork systems that can function to unify or minimze the unit process with cast-in-place type permanent form. In former study (reported in '97 spring seminar), we did the assembling test with column and beam clamps. Furthermore, In this paper, we examined the total systems of form erections and evaluated the structural performances.

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An Experimental Study for Flexural Failure Behavior of Composite Beam with Cast-in-place High Strength Concrete and GFRP Plank Using As a Permanent Formwork and Tensile Reinforcement (유리섬유강화폴리머 판을 영구거푸집 및 인장 보강재로 활용한 현장타설 고강도콘크리트 합성보의 휨 파괴거동에 관한 실험적 연구)

  • Um, Chan Hee;Yoo, Seung Woon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.5
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    • pp.1015-1024
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    • 2015
  • An experiment of composite beam was performed which utilized glass fiber reinforced polymer (GFRP) plank as the permanent formwork with cast-in-place high strength concrete. This research analyzed the flexural failure behavior of composite beam by setting the sand coated at GFRP bottom surface, the perforation and interval of the GFRP plank web, and the width of the top flange as the experimental variables. As a result of the experiments for effectiveness of sand attachment in case of not perforated web, approximately 43% higher ultimate load value was obtained when the sand was coated than not coated case. For effectiveness of perforation and interval of gap, approximately 23% higher maximum load value was seen when interval of the perforation gap was 3 times and the fine aggregate was not coated, and approximately 11% higher value was observed when the perforation gap was 5 times on the coated specimen. For effectiveness of top flange breadth, the ultimate load value was approximately 12% higher in case of 20mm than 40mm width.

An Experimental Study for Bond Stress between DFRCC and Carbon FRP Plank Used as a Permanent Formwork (영구거푸집으로 활용한 탄소섬유 FRP 판과 DFRCC 사이의 부착응력에 관한 실험적 연구)

  • Park, Chan-Young;Yoo, Seung-Woon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.6
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    • pp.1687-1694
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    • 2014
  • Recently FRP of carbon fibers is utilized as a repairing and reinforcing material for concrete structures. In this study, the bond performance between CFRP planks and ductile fiber reinforced cementitious composites was evaluated in order to develop a new system of concrete bridge deck to take advantage of the FRP planks of carbon fiber using as a permanent formwork. In order to strengthen the bonding between the FRP and cast-in-place concrete, an epoxy resin circulated in the market generally was fitted with a silica sand. The bond stress of ordinary concrete appeared in 2.11~5.43MPa and the bond stress of ductile fiber reinforced cementitious composites DC1 (RF4000) and DC2 (PP) respectively were 3.91~5.60MPa, 2.92~5.21MPa and the average bond stress of DC3 (RF4000+RSC15) and DC4 (PP+RSC15) were 4.80~5.58MPa, 5.57~5.89MPa.

An Experimental Study for Flexure/Shear Failure Behavior of Composite Beam with GFRP Plank Used As a Permanent Formwork and Cast-in-place High Strength Concrete (영구거푸집으로 사용한 유리섬유 FRP 판과 현장타설 고강도콘크리트로 이루어진 합성보의 휨/전단파괴거동에 관한 실험적 연구)

  • Yoo, Seung-Woon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.4245-4252
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    • 2015
  • In this study, an experiment which utilized glass fiber reinforced polymer(GFRP) plank as the permanent formwork of cast-in-place high strength concrete structures was performed. The GFRP plank currently being produced has smooth surface so that it causes problems in behavior with concrete. Therefore, this research analyzed the flexure/shear failure behavior of composite beams, which used GFRP plank as its permanent formwork and has short shear span ratio, by setting the sand coated at GFRP bottom surface, the perforation and interval of the GFRP plank web, and the width of the top flange as the experimental variables. As a result of the experiments for effectiveness of sand attachment in case of not perforated web, approximately 47% higher ultimate load value was obtained when the sand was coated than not coated case and bending/shear failure mode was observed. For effectiveness of perforation and interval of gap, approximately 24% higher maximum load value was seen when interval of the perforation gap was short and the fine aggregate was not coated, and approximately 25% lower value was observed when the perforation gap was not dense on the coated specimen. For effectiveness of top flange breadth, the ultimate load value was approximately 17% higher in case of 40mm than 20mm width.