• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.6 s.261
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• pp.694-700
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• 2007

Recently, a new cellular metal, WBK(Wire woven Bulk Kagome) has been introduced. WBK is fabricated by assembling metal wires in six directions into a Kagome-like truss structure and by brazing it at all the crossings. Wires as the raw material are easy to handle and to attain high strength with minimum defect. And the strength and energy absorption are superior to previous cellular metals. Therefore, WBK seems to be promising once the fabrication process for mass production is developed. In this paper, an upper bound solution for the mechanical properties of the bulk WBK under compression is presented. In order to simulate uniform behavior of WBK consisted of perfectly uniform cells, a unit cell of WBK with periodic boundary conditions is analyzed by the finite element method. In comparison with experimental test results, it is found that the solution provides a good approximation of the mechanical properties of bulk WBK cellular metals except for Young's modulus. And also, the brazing joint size does not have any significant effect on the properties with an exception of an idealized thin joint.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.138-143
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• 2008

Recently, a new periodic cellular metal(PCM) named as Wire wove Bulk Kagome(WBK) was introduced. Based on the shape of tetrahedra composing a WBK, WBKs are classified into two types, namely, concave and convex type. They are easily differentiated by changing the assembling sequence. The effect of geometrical parameters such as the wire diameter, strut length and number of layers on the compressive behavior of concave type WBK has already been investigated. In this work, the similar works were performed with the convex type WBKs. It was shown that the compressive strength of the convex type WBK was quite similar to that of the concave type. The compressive strengths of convex type specimens also depend on the slenderness ratio, but a little different from those of concave type specimens in the detailed behavior. And densification occurs earlier than the concave type WBK.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.11
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• pp.1124-1130
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• 2007

This paper presents a new way for fabricating sandwich plates with tetrahedral truss cores. The tetrahedral truss cores are manufactured through metal expanding and bending process and then brazed with solid face sheets. The properties of sandwich plates with the tetrahedral truss cores composed of a wrought steel SS41 under compression and shear loading have been investigated. Good agreement is observed between the measured and predicted peak strengths. Comparisons with normalized compressive strength for other cellular metals have indicated that the tetrahedral truss structures outperform aluminum open cell forms and woven core sandwich plates.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.8
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• pp.737-744
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• 2017

A new ultralow density material (ULDM) named Shellular was recently introduced. Shellular has a periodic cellular structure with smooth-curved shells. The template for the first Shellular was fabricated using lithography and its shape was similar to the P-surface, a type of triply periodic minimal surface (TPMS). In this paper, a new fabrication method of Shellular with D-surface, named W-Shellular, is described. W-Shellular is fabricated based on weaving of polymer wires. The compressive properties are evaluated by experiments and analysis in comparison with the previous ULDMs.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.4
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• pp.353-359
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• 2009

Wire-woven Bulk Kagome (WBK) is a new truss type cellular metal fabricated by systematic assembling of helical wires in six directions. In this work, the experiments of mechanical behaviors of WBK cored sandwich panels subjected to bending load were performed and the results were compared with those by the corresponding analytic solutions. And also, finite element simulations were performed to validate the optimal design according to the analytic solutions. It is found the sandwich panel with WBK core performed excellently in terms of energy absorption and deformation stability after the peak point as well as the load capacity.

• Proceedings of the KSME Conference
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• 2008.11a
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• pp.13-19
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• 2008

A Wire-woven Bulk Kagome (WBK) is the new truss type cellular metal fabricated by assembling the helical wires in six directions. The WBK seems to be promising with respect to morphology, fabrication cost, and raw materials. In this paper, first, the geometric and material properties are defined as the main design parameters of the WBK considering the fact that the failure of WBK is caused by buckling of truss elements. Taguchi approach was used as statistical design of experiment(DOE) technique for optimizing the design parameters in terms of maximizing the compressive strength. Normalized specific strength is constant regardless of slenderness ratio even if material properties changed, while it increases gradually as the strainhardening coefficient decreases. Compressive strength of WBK dominantly depends on the slenderness ratio rather than one of the wire diameter, the strut length. Specifically the failure of WBK under compression by elastic buckling of struts mainly depended on the slenderness ratio and elastic modulus. However the failure of WBK by plastic failed marginally depended on the slenderness ratio, yield stress, hardening and filler metal area.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.9
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• pp.827-833
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• 2016

Wire-woven Kagome is a kind of Periodic Cellular Metal, which is known to have high strength, stiffness for its weight, and potential for mass production. In this work, we developed a new structure that mimics ${\alpha}$-cristobalite. First, an ordinary wire-woven Kagome was fabricated using metallic wires, and the tetrahedral cells were then filled with metal balls and epoxy. The wire-woven Kagome was transformed to have a negative Poisson's ratio by carrying out a specified amount of initial deformation. The fabrication possibility and kinematic behavior were checked by using FEA simulation. Finally, the mechanical properties were measured using compressive tests.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.1
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• pp.70-76
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• 2008

Periodic cellular metals (PCMs) are actively being investigated because of their excellent specific strength and stiffness, and multi-functionality such as a heat disperse structure bearing external loading. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling and lower anisotropy than other truss PCMs. In this paper, the out-of-plane compressive responses of the WBK specimens have been measured, theoretically predicted and numerically analyzed. Three specimens of two-layered WBK are fabricated and tested for measuring the responses. The peak stress of compressive behavior and effective elastic modulus are predicted based on the equilibrium equation and elastic energy conservation. Moreover, the structure of the specimen is modeled using the commercial mesh generation code, PATRAN and the finite element analysis for the model under the compression is carried out using the commercial FE code, ABAQUS. Finally, the obtained results are compared with each other to analyze the compressive characteristics of Wire-woven Bulk Kagome (WBK).

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.2 s.257
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• pp.245-252
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• 2007

Since the new millennium, truss PCMs(Periodic Cellular Metals) have drawn attention because of their superior specific stiffness, strength and multi-functionality. Prior studies have focused on the structural design and optimization. Kagome truss PCM has been proved to have the higher resistance to plastic buckling, more plastic deformation energy and lower anisotropy than other truss PCMs. In this study, we introduce a new idea to fabricate multi-layered Kagome truss PCM from continuous wires which can gain high strength as in piano wires and can be controlled to be defect free owing to drawing process. The relative density, the stiffness and the strength under bending and compressive load are estimated through elementary mechanics and compared with the results from experiments and FEA. The failure mechanisms are analyzed, and also mechanical performance and production are discussed.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.32 no.4A
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• pp.237-244
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• 2012

There is mounting recognition among concrete researchers that fiber reinforcement makes up for the inherent weakness in resisting tensile force of structural concrete. In practice of application of the fiber to concrete, however, several problems still remain to solve for assuring a uniform mix quality. The Kagome truss that is widely used in mechanical engineering field seems to be a good replacement for the steel fiber. This paper presents the test results of a pilot study for the concrete members reinforced by Kagome truss which is a periodic cellular metal of wire-woven. Three types of Kagome truss bulk were prefabricated and filled with normal concrete to make small-scaled test beams. The beams reinforced by a normal steel stirrups were also tested up to failure to compare the behavioral results. From the results obtained, it is appeared that comparing with beams reinforced by normal stirrups, the beams reinforced by Kagome truss showed better performance in load carrying capacity as well as ductility. Therefore, the Kagome truss is proved to be a good web shear reinforcing material.