• Title/Summary/Keyword: Performance inspection devices

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Surface flatness and distortion inspection of precast concrete elements using laser scanning technology

  • Wang, Qian;Kim, Min-Koo;Sohn, Hoon;Cheng, Jack C.P.
    • Smart Structures and Systems
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    • v.18 no.3
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    • pp.601-623
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    • 2016
  • Precast concrete elements are widely used in the construction of buildings and civil infrastructures as they provide higher construction quality and requires less construction time. However, any abnormalities in precast concrete surfaces such as non-flatness or distortion, can influence the erection of the elements as well as the functional performance of the connections between elements. Thus, it is important to undertake surface flatness and distortion inspection (SFDI) on precast concrete elements before their delivery to the construction sites. The traditional methods of SFDI which are conducted manually or by contact-type devices are, however, time-consuming, labor-intensive and error-prone. To tackle these problems, this study proposes techniques for SFDI of precast concrete elements using laser scanning technology. The proposed techniques estimate the $F_F$ number to evaluate the surface flatness, and estimate three different measurements, warping, bowing, and differential elevation between adjacent elements, to evaluate the surface distortion. The proposed techniques were validated by experiments on four small scale test specimens manufactured by a 3D printer. The measured surface flatness and distortion from the laser scanned data were compared to the actual ones, which were obtained from the designed surface geometries of the specimens. The validation experiments show that the proposed techniques can evaluate the surface flatness and distortion effectively and accurately. Furthermore, scanning experiments on two actual precast concrete bridge deck panels were conducted and the proposed techniques were successfully applied to the scanned data of the panels.

Vibration Control of the Framed Building Structures Using KGDS System with Isotropic Damping Devices (등방성 감쇠장치를 갖는 KGDS시스템을 활용한 라멘조 건물의 제진효과)

  • Hur, Moo-Won;Lee, Sang-Hyun;Chun, Young-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.2
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    • pp.52-59
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    • 2015
  • In this paper, the vibration control effect of the isotropic damping devices (so-called Kagome dampers) was investigated by applying the Kagome dampers to a 20-story frame structure apartment. A new Kagome Damper System (KGDS) composed of the dampers and supporting column was proposed and numerical analyses were performed to investigate the effects of stiffness ratio between controlled structure and supporting column, the damper size and the number of the dampers. The numerical analysis results of a structure with KGDS up to the third story showed that the stiffness ratio should be higher than 6.4 and the damper size be at least $700{\times}700mm$ to effectively reduce the base shear and the maximum drift of the uppermost story. When the KGDS was installed up to the fifth story, the stiffness ratio should be higher than 7.0 and damper size needs to be at least $500{\times}500mm$ for obtaining the target performance.

Mobile NDT Inspection System Using Ultrasonic (초음파를 이용한 모바일 비파괴 검사 시스템)

  • Kwon, Seong-Geun;Lee, Suk-Hwan
    • Journal of Korea Multimedia Society
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    • v.19 no.2
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    • pp.105-111
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    • 2016
  • In order to inspect the quality of spot welding, inefficient destructive test and NDT (non destructive testing) utilizing expensive foreign ultrasonic inspection are being conducted in the automobile production lines, but NDT will be difficult to be used in the domestic automobile production due to complexity of the waveform analysis and lack of mobility. In this paper, NDT system inspecting the quality of spot welding based on mobile network is proposed to complement drawbacks of the conventional inefficient destructive testing and NDT inspecting the quality of spot welding. Regardless of daily condition of NDT tester, the proposed NDT system can determine the quality of spot welding automatically and transmit the information of NDT quality to smart devices of field workers in real-time so that convenience of NDT and productivity of automobile production will be improved. Several specimens with a variety of welding quality was produced to evaluate the performance of the proposed mobile ultrasonic NDT system and the conventional foreign equipment, through this experiments, the proposed mobile ultrasonic NDT system indicate the superior properties compared to the conventional equipment in terms of convenience, productivity, and economic.

Development of FPGA-based Programmable Timing Controller

  • Cho, Soung-Moon;Jeon, Jae-Wook
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1016-1021
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    • 2003
  • The overall size of electronic product is becoming small according to development of technology. Accordingly it is difficult to inspect these small components by human eyes. So, an automation system for inspecting them has been used. The existing system put microprocessor or Programmable Logic Controller (PLC) use. The structure of microprocessor-based controller and PLC use basically composed of memory devices such as ROM, RAM and I/O ports. Accordingly, the system is not only becomes complicated and enlarged but also higher price. In this paper, we implement FPGA-based One-chip Programmable Timing Controller for Inspecting Small components to resolve above problems and design the high performance controller by using VHDL. With fast development, the FPGA of high capacity that can have memory and PLL have been introduced. By using the high-capacity FPGA, the peripherals of the existent controller, such as memory, I/O ports can be implemented in one FPGA. By doing this, because the complicated system can be simplified, the noise and power dissipation problems can be minimized and it can have the advantage in price. Since the proposed controller is organized to have internal register, counter, and software routines for generating timing signals, users do not have to problem the details about timing signals and need to only send some values about an inspection system through an RS232C port. By selecting theses values appropriate for a given inspection system, desired timing signals can be generated.

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Development and Performance Test of Online Electrical Safety Monitoring System Applying an Algorithm to Measure Resistive Leakage Currents using Phase Differences (위상차를 이용한 저항성 누설전류 측정 알고리즘을 적용한 온라인 전기안전 감시시스템의 개발 및 성능시험)

  • Yoo, Jeong Hyun;Kim, Hie Sik;Jeong, Yong Wook
    • Journal of the Korean Society of Safety
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    • v.33 no.3
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    • pp.27-32
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    • 2018
  • Nowadays, to prevent electrical accidents in Korea, inspectors directly performed checking general electrical facilities as a cycle from every one to three years. It is difficult to presuppose an omen because intact conditions of electrical equipments are not kept at the time of inspection. In this paper, in order to ensure effectiveness of an online basis electric inspection, we developed an electrical safety IoT system using LoRa communication technology to enable monitoring mainly electrical safety components such as overcurrent, overvoltage, resistive leakage current, and power. Then we proposed a method for verifying performances of the prosed electrical safety IoT system. Resistive leakage currents are calculated by using difference of phase between voltages and currents. We verified that average errors are 0.97%, which reference goal is ${\pm}5%$ for a device, through reliability test according to conditions. Results of this research can be used as basic study materials to develop technologies for measuring three phase leakage current and for implementing public electrical safety. platform.

Implementation of ATE to Maintain Pre-Amplifier of Thermal Imaging System (열상장비 전단증폭부 정비용 ATE의 구현)

  • Park, Jai-Hyo;Kim, Han-Kyung
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.49 no.1
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    • pp.80-87
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    • 2012
  • We have developed the ATE(Automatic Test Equipment) system for the performance test of pre-amplifier of thermal imaging devices. The device regenerates the electronic signals of photon detection module which is normally in weak energy, for the image signals processing. Previous ATE system was primarily and actively developed in the field of semiconductor devices quality parts inspection. Recently, it has been studied in the field of performance testing of equipment. In the field of thermal performance test equipment, however, it lacks the study of ATE compared to other areas, which causes the maintenance related to the core of military thermal imaging system maintenance to be limited. In this paper, a new study of ATE in the field of thermal imaging system is done. It is designed to be used universally for the ATE system with different types of circuit card of thermal imaging system by adopting matrix relays. Using the developed ATE measuring the pre-amplifier amplitude, an average amplified amplitude of 2.71Vpp was measured which confirms that it is within the range of theoretical analysis and also verifies the good performance of the developed ATE.

Seismic Performance Enhancement of Residential Flat Plate Structure by Using Base Isolation Devices. (면진장치를 사용한 주거용 무량판구조의 내진성능 향상)

  • Lee, Hyun Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.3
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    • pp.185-191
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    • 2007
  • For the seismic performance enhancement of residential flat plate structure and for the selection of earthquake records, the possibility of base isolation is evaluated and the time history results are reviewed. By evaluating a base isolated stiffness, a target period, and an envelope curve analysis, seismic performance of structure, which has strong rotational mode, is evaluated. For the propriety evaluation of earthquake records usage and scaling method, time history analysis is done with variables such as DBE(design base earthquake) level, MCE(maximum considerable earthquake) level, and 1.4DBE level. From the analysis results, following conclusions can be made; the earthquake records, which are used in base isolation analysis, should be selected by similar soil type which the structure is considered, and should be intensity scaled in a range of mean ${\pm}$ standard deviation of code based design response spectrum.

The Classification of Manufacturing Work Processes to Develop Functional Work Clothes - With a Reference to the Automobile, Machine and Shipbuilding Industries -

  • Park, Ginah;Park, Hyewon;Bae, Hyunsook
    • Journal of Fashion Business
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    • v.16 no.6
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    • pp.21-35
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    • 2012
  • In consideration of the injuries and deaths occurring at manufacturing sites due to the use of inappropriate work clothes or safety devices, this study aims to categorize manufacturing work processes to develop functional work clothes for heavy industries including the automobile, machine and shipbuilding industries in South Korea. Defining the features of the work environments and work postures of these industries provided for a categorization of the work processes which would enable the development of suitable work clothes for each work process' category. The results of the study based on a questionnaire survey are as follows: Work process category 1, including steel panel pressing and auto body assembly, final inspection (in automobile) and inspection (in machine), requires work clothes with upper body and arm mobility and performance to protect from the toxic fume factor. Work process category 2, consisting of welding (in automobile), cutting-and-forming (in machine) and attachment-and-construction (in shipbuilding), requires clothing elasticity, durability and heat and fire resistance. Work process category 3 comprising welding and grinding in the machine and shipbuilding industries, requires work clothes' tear resistance and elasticity, particularly for lateral bending mobility, and work clothes' sleeves' and pants' hemlines with sealed designs to defend against iron filing penetration, as well as incombustible and heat-resistant material performance. Finally, work process category 4, including painting in machine and shipbuilding, requires work clothes with waterproofing, air permeability, thermal performance, elasticity, durability and abrasion resistance.

Experimental Study on Structural Performance of Steel Slit Damper According to Restrained Out-of-plane Deformation (면외변형 구속에 따른 강재슬릿댐퍼의 구조성능에 관한 실험적 연구)

  • Jin-Woo Kim;U-Jin Kwon;Kwang-Yong Choi;Young-Ju Kim;Hae-Yong Park
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.1
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    • pp.86-94
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    • 2023
  • In this study, a supplementary detail capable of restraining out-of-plane deformation was proposed for steel slit dampers, and a constant amplitude cyclic loading test was performed with the application of the proposed detail and the shape ratio of the damper as variables. Repeated hysteresis and cumulative plastic deformation according to the test results were analyzed. Repeated hysteresis of the slit damper with the proposed detail showed a stable spindle-shaped hysteresis within the set variable range, and no out-of-plane deformation of the damper was observed until ultimate state. It was confirmed that the restraining panel effect through the application of the proposed details is effective in terms of both the strength and deformation capacity of the damper. In addition, experimental parameters for the fatigue curve evaluation of slit dampers were derived in this study. Based on the results, it is judged that quantitative comparison of structural performance with various types of seismic devices will be possible in the future.

Development of Diagnosis Application for Rail Surface Damage using Image Analysis Techniques (이미지 분석기법을 이용한 레일표면손상 진단애플리케이션 개발)

  • Jung-Youl Choi;Dae-Hui Ahn;Tae-Jun Kim
    • The Journal of the Convergence on Culture Technology
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    • v.10 no.2
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    • pp.511-516
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    • 2024
  • The recently enacted detailed guidelines on the performance evaluation of track facilities presented the necessary requirements regarding the evaluation procedures and implementation methods of track performance evaluation. However, the grade of rail surface damage is determined by external inspection (visual inspection), and there is no choice but to rely only on qualitative evaluation based on the subjective judgment of the inspector. Therefore, in this study, we attempted to develop a diagnostic application that can diagnose rail internal defects using rail surface damage. In the field investigation, rail surface damage was investigated and patterns were analyzed. Additionally, in the indoor test, SEM testing was used to construct image data of rail internal damage, and crack length, depth, and angle were quantified. In this study, a deep learning model (Fast R-CNN) using image data constructed from field surveys and indoor tests was applied to the application. A rail surface damage diagnosis application (App) using a deep learning model that can be used on smart devices was developed. We developed a smart diagnosis system for rail surface damage that can be used in future track diagnosis and performance evaluation work.