• Title/Summary/Keyword: Pearlite

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Evaluation of Microstructures and Mechanical Property of Variously Heat Treated 0.85% Carbon Steel by Magnetic Method (자기적 방법에 의한 0.85% 탄소강의 열처리에 따른 미세조직 및 기계적 성질 평가)

  • Byeon, Jai-Won;Kwun, S.I.
    • Korean Journal of Materials Research
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    • v.13 no.2
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    • pp.81-87
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    • 2003
  • Microstructures and mechanical properties of variously heat treated 0.85% carbon steel(eutectoid steel) were evaluated by magnetic property measurements. Microstructural analysis (pearlite interstellar spacing), measurement of mechanical properties(Rockwell hardness, yield stress, fracture stress) and magnetic properties(coercivity, remanence, hysteresis loss, saturation magnetization) were performed to clarify mutual relationships among these parameters. Water quenched specimens with martensite structure showed much higher coercivity and remanence than air cooled or furnace cooled specimens with pearlite structure. The linear dependence of coercivity and remanence on pearlite interlamellar spacing as well as on Rockwell hardness, yield stress and fracture stress was observed in the pearlitic steel. Hysteresis loss and saturation magnetization showed no distinct trend with pearlite interlamellar spacing.

Density and Thermal Conductivity Property of the Lightweight Composite Panel Core According to Pearlite Replacement ratio (펄라이트 치환율에 따른 경량복합패널 심재의 밀도 및 열전도율 특성)

  • Kim, Heon-Tae;Jung, Byeong-Yeol;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.175-176
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    • 2014
  • Recently, in the apartment house of our country, office building, apartment, and etc, the lightweight composite panel is much used as the partition wall body. This is due to be very convenient when the execution and dismantling is convenient and it forms the space which the consumer in the space desires. Therefore, in this research, the thermal conductivity property of the lightweight composite panel core according to the replacement ratio variation of the pearlite tries to be analyze. As the density test result and replacement ratio of the pearlite increased, the density showed the tendency to rise. the replacement ratio of the pearlite increased, the absorption rate showed the tendency to fall. And this is determined that absorption rate is degraded due to the increase in the density. the thermal conductivity test result and pearlite replacement ratio increased, the tendency that the thermal conductivity increases was represented.

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Evaluation of Fatigue Strength by Graphite in Ductile Cast Iron (구상흑연주철재의 흑연에 의한 피로강도의 평가)

  • 이경모;윤명진;이종형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.214-221
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    • 2003
  • In this study, based on the effect of the interaction of fracture mechanics by graphite and fatigue limit phenomena of the microscopic observation various matrix structure, spheroidal ratio, size of graphite and distribution etc. parameters containd with Ductile Cast Iron. Therefore, in this study, different ferrite-pearlite matrix structure and spheroidal ratio of graphite of 70%, 80% and 90%, GCD40, GCD45-1 and GCD45-2 series and three different ferrite-pearlite matrix structure, GCD 45-3, GCD 50, GCD 60 series, all of which contain more than 90% spheroidal ratio of graphite, were used to obtain the correlation between mean size of spheroidal graphite and fatigue strength. (1) 73% pearlite structure had the highest fatigue limitation while 36% pearlite structure had the lowest fatigue limitation among ferrite-pearlite matrix. the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 10%, distribution range of fatigue life was small in same stress level. (2) (equation omitted) of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of (equation omitted) may be used as a guideline for the control of inclusion size in the steelmaking processes.

Effect of Microstructural Factors on the Strength and Deformability of Ferrite-Pearlite Steels with Different Mn and V Contents (Mn 및 V 함량이 다른 페라이트-펄라이트 조직강의 강도와 변형능에 미치는 미세조직 인자의 영향)

  • Hong, Tae-Woon;Lee, Sang-In;Shim, Jae-Hyeok;Lee, Junho;Lee, Myoung-Gyu;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.28 no.10
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    • pp.570-577
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    • 2018
  • This study examines the effect of microstructural factors on the strength and deformability of ferrite-pearlite steels. Six kinds of ferrite-pearlite steel specimens are fabricated with the addition of different amounst of Mn and V and with varying the isothermal transformation temperature. The Mn steel specimen with a highest Mn content has the highest pearlite volume fraction because Mn addition inhibits the formation of ferrite. The V steel specimen with a highest V content has the finest ferrite grain size and lowest pearlite volume fraction because a large amount of ferrite forms in fine austenite grain boundaries that are generated by the pinning effect of many VC precipitates. On the other hand, the room-temperature tensile test results show that the V steel specimen has a longer yield point elongation than other specimens due to the highest ferrite volume fraction. The V specimen has the highest yield strength because of a larger amount of VC precipitates and grain refinement strengthening, while the Mn specimen has the highest tensile strength because the highest pearlite volume fraction largely enhances work hardening. Furthermore, the tensile strength increases with a higher transformation temperature because increasing the precipitate fraction with a higher transformation temperature improves work hardening. The results reveal that an increasing transformation temperature decreases the yield ratio. Meanwhile, the yield ratio decreases with an increasing ferrite grain size because ferrite grain size refinement largely increases the yield strength. However, the uniform elongation shows no significant changes of the microstructural factors.

The Effect of Cementite Morphology and Matrix-ferrite Microstructure on the Sliding Wear Behavior in Spheroidized High Carbon Steel (구상화 열처리된 고탄소강의 미끄럼 마멸 거동에 미치는 시멘타이트 형상과 페라이트 기지조직의 영향)

  • Hur, H.L.;Gwon, H.;Gu, B.;Kim, Y.-S.
    • Transactions of Materials Processing
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    • v.25 no.2
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    • pp.96-101
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    • 2016
  • The current study was conducted to elucidate the effect of cementite morphology and matrix-ferrite microstructure on sliding wear behavior in spheroidized high carbon (1wt. % C) steel. The high carbon steel was initially heat treated to obtain a full pearlite or a martensite microstructure before the spheroidization. The spheroidizing heat treatment was performed on the full pearlitic steel for 100 hours at 700℃ and tempering was performed on the martensitic steel for 3 hours at 650℃. A spheroidized cementite phase in a ferrite matrix was obtained for both the full pearlite and the martensite microstructures. Sliding wear tests were conducted using a pin-on-disk wear tester with the heat treated steel as the disk specimen. An alumina(Al2O3) ball was used as the pin counterpart during the test. After the spheroidizing heat treatment and the tempering, both pearlite and martensite exhibited similar microstructures of spheroidized cementite in a ferrite matrix. The spheroidized pearlite specimens had lower hardness than the tempered martensite; however, the wear resistance of the spheroidized pearlite was superior to that of the tempered martensite.

Changes of Microstructure due to Mn Element and Pearlite-Bainite Transformation Treatment in Ductile Cast Iron (구상흑연주철의 Mn성분과 펄라이트-베이나이트변태 처리의 변화가 미세조직에 미치는 영향)

  • Suh, Kwan-Soo;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.12 no.3
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    • pp.230-237
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    • 1992
  • The purpose of present investigation is to obtain ductile cast iron with ferrite-bainite matrix by pearlite-bainite transformation treatment. Ductile cast irons having three kinds of Mn ampunt had been manufactured. Mn increased pearlite volume fraction iin as-cast ductile cast iron. Ductile cast irons of different pearlite fraction were austenitized at $875\;^{\circ}C$ for 230-350 sec or $925\;^{\circ}C$ for 130-170 sec followed by austempering at $300\;^{\circ}C$ or $400\;^{\circ}C$ for the various periods of time from 5 to 30 min. When specimen was austenitixed for 130 sec at $925\;^{\circ}C$ and for 230 sec at $875\;^{\circ}C$, pearlite was transformed into austenite. Bainite around graphite was found at $925^{\circ}C$ for 170 sec. Bainite in grain boundary of ferrite was happened at $875^{\circ}C$ for 350 sec. During the austempering process, acicular bainite was precipitated at $300^{\circ}C$ and lath bainite was precipitated at $400^{\circ}C$. Increment in manganese content restrained bainitic transformation. Retained austenie was of little quantity.

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Properties of Fireproof Mortar Using Lightweight Fine Aggregate Using Air Cooling Process Bottom Ash (건식공정 바텀애시 경량 잔골재를 사용한 내화모르타르의 특성)

  • Kim, Myung-Hoon;Namkoong, Yeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.225-226
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    • 2016
  • Bottom ash generated in thermoelectric power plants could be used as substitutional fine aggregate such as pearlite of fireproof mortar due to its lightweight and porosity. Development of substitutional materials is necessary because pearlite has several problems such as production of carbon dioxide during manufacturing process and high price. This study is to confirm the possibility of air cooling process bottom ash for fireproof mortar as substitutional material of pearlite through basic experiment.

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Analysis on Shear Stress During Drawing Process of Pearlite Structure of High Carbon Steel (고탄소강 펄라이트 조직의 인발 공정 시 전단응력의 해석)

  • Kim H. S.;Kim B. M.;Bae C. M.;Lee C. Y,
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.93-96
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    • 2004
  • This paper presents a study on defects in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. High-carbon pearlite steel wire is characterized by its nano-sized microstructure feature of alternation ferrite and cementite. The likely fatigue crack is located on interface of the lamella structure where the maximum amplitude of the longitudinal shear stress and transverse shear stress was calculated during cyclic loading. The FEM is proposed for maximum shear stress from loading of lamella structure, and a method is predicted to analyze the likely fatigue crack generation. It is possible to obtain the important basic data which can be guaranteed in the ductility of high carbon steel wire by using FEM simulation.

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Orientation Prediction of Lamella Structure of High Carbon steel in Wire Drawing (신선가공시 고탄소강 선재 층상구조의 정렬 예측)

  • Kim Hyun Soo;Bae Chul Min;Lee Chung Yeol;Kim Byung Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.10 s.175
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    • pp.49-55
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    • 2005
  • The objective of this study was presented with a prediction on the alignment of cementite in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. Pearlite strcuture was characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulations were performed based on a suitable FE model describing the boundary conditions and the material behavior. With the alignment of lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on plastic deformation and alignment of cementite. The effects of many important parameters(reduction in area, semi-die angle, initial angle of cementite ) on wire drawing process were predicted by DEFORM-2D. As the results, the possibility of wire fracture could be considerably reduced and the productivity of final product could be more increased than before.

Density and Absorption Properties of the Magnesium Oxide matrix Including the Modified Sulfur According to the Addition Ratio of the Wood Powder and Pearlite (개질유황을 포함한 산화마그네슘 경화체의 목분과 펄라이트 첨가율에 따른 밀도 및 흡수율 특성)

  • Kim, Heon-Tae;Lee, Yong;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.156-157
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    • 2015
  • Recently, the trend for structure is being changed from wall construction to rhamen construction. rhgamen construction reduces floor noise and selfweight in structures. The amount of lightweight panels used in rhamen construction is also increasing. Also, Worldwide refinery industry is a large amount of sulfur is produced by develrop ment. Sulfur is resistant to freezing and thawing. Terefore, this study focuses on the density and absorption of magnesium oxide matrix that contains wood powder and pearlite to replace lightweight panel for rhamen construction. Adding pearlite 15% has the lowest density but, it has the highest absorption.

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