• Title/Summary/Keyword: Pavement Cutter

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On-Site Cutting Performance Analysis of Conventional Pavement Cutter for Deriving Performance Standard Value (성능 기준값 도출을 위한 재래식 도로절단기의 현장 절단성능 분석)

  • Kim, Kyoon-Tai
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.243-244
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    • 2023
  • Noise, dust, etc. caused by road pavement cutting work, which frequently occurs in new construction or reconstruction of buildings, construction of complexes, etc., are environmental hazards and cause civil complaints. Recently, an eco-friendly pavement cutter is being developed to make the work low in noise and dust, however, the on-site cutting performance of the equipment has not been quantified. In this study, in order to derive a standard value for comparing the cutting performance of the eco-friendly cutter under development, a conventional pavement cutter was applied to four residential sites in Seoul and Gyeonggi-do, and the cutting data was collected. As a result of analyzing the collected data, the conventional pavement cutter showed a cutting performance of 12.3 to 20.2 sec/m, and the average was 27.2 sec/m. In the future, additional cutting experiments with various mixing ratios, materials, and depths are planned to confirm the performance of conventional pavement cutter in more detail.

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Field Working Data Analysis of Sludge Suction Type Pavement cutter to Reduce Scattered Dust (비산먼지 저감을 위한 슬러지 흡입식 도로절단기의 현장 작업 데이터 분석)

  • Kim, Kyoon-Tai;Jun, Younghun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.231-232
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    • 2022
  • Pavement cutting work frequently occurs in new building construction, reconstruction, and complex construction, and this work causes a lot of noise and dust. Eco-friendly pavement cutters are being developed to reduce noise and dust in this work, however the on-site cutting performance of the equipment under development has not been quantified. In this study, the eco-friendly pavement cutter was applied to four residential areas in Seoul and Gyeonggi-do, and its cutting performance was quantified. As a result of the analysis, the eco-friendly pavement cutter showed cutting performance of 20.1~46.9sec/m, and the average was 33.5sec/m. In the future, we plan to conduct additional cutting experiments with various mixing ratios, materials, and depths to confirm the performance of eco-friendly road cutters in more detail.

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Eco-friendliness Evaluation of a Low-Noise and Dust-Recovery Type Pavement Cutter (저소음·분진회수형 도로절단기의 친환경성 평가)

  • Kim, Kyoon Tai
    • Ecology and Resilient Infrastructure
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    • v.8 no.4
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    • pp.194-203
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    • 2021
  • With the recent increase in maintenance works on water and sewer pipes as well as district heating supply pipes, pavement cutting work using pavement cutter is on the rise. The pavement cutting operation generates considerable dust (cutting sludge) as well as noise; therefore, it is necessary to apply eco-friendly technologies that have low noise and dust recovery capability. Thus far, various equipment for recovering dust have been developed; however, there is a limitation in that the environmental friendliness is not quantified. Therefore, in this study, we developed a low-noise, dust-recovery type pavement cutter that can fundamentally remove the causes of environmental hazards such as noise and dust and evaluated the eco-friendliness of the pavement cutting process performed by this cutter. To this end, an integrated water cooling-sludge recovery system composed of a vacuum device and a sludge suction unit was developed, and the developed system was applied to a pavement cutter. Subsequently, the developed equipment was applied to the test bed, and data related to its eco-friendliness were collected and evaluated. The results showed that the cutting sludge recovery rate of the developed equipment was greater than 83%, the noise level was approximately 82 - 83 dB, and the sound power level was 115 dB. The results of this study will be used as basic data to develop improved pavement cutters in the future with improved cutting sludge recovery performance and lower noise.

A Feasibility Analysis of a Low Noise and Dust Suction Type Pavement Cutter (저소음·분진회수형 도로절단기 개발의 타당성 분석)

  • Kim, Kyoon Tai
    • Ecology and Resilient Infrastructure
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    • v.7 no.4
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    • pp.274-283
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    • 2020
  • A large amount of fine dust is generated during the process of pavement cutting. Consequently, reducing the amount of fine dust generated during pavement cutting is crucial for the overall management of fine dust. Based on this premise, in this study, a conceptual model is proposed for a device that can be employed for recovering scattered dust generated at the site of pavement cutting. The economic feasibility associated with the incorporation of the proposed model was analyzed. Results obtained from the economic feasibility analysis of the proposed conceptual model indicate that the benefit ratio is 2.96, which is significantly higher than 1. The rate of return is found to be 62.78%, which significantly exceeds the minimum expected rate of return (i.e., 10%), as established on the basis of interviews conducted with companies that implement pavement cutting. Furthermore, the break-even point is found to be at approximately 21.6 months. Hence, the proposed pavement cutter, which features dust suction and a low noise level, is economically feasible.

Work Productivity Analysis of Sludge Suction Type Pavement Cutter Equipped with Scattered Dust Reduction Function (비산먼지 저감기능을 구비한 슬러지 흡입식 도로절단기의 작업생산성 분석)

  • Jeon Eunbi;Kim, Kyoontai
    • Korean Journal of Construction Engineering and Management
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    • v.24 no.4
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    • pp.3-13
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    • 2023
  • The purpose of this study is to compare and analyze the performance and work productivity of wet type pavement cutters and sludge suction type pavement cutters (hereinafter referred to as automatic pavement cutters) developed to reduce scattering dust. We first investigated the development status of wet type manual pavement cutters that are mainly used in Korea and automatic pavement cutters, and analyzed the pavement cutting work in detail. And the standard cutting performance was derived by measuring the cutting time by depth by applying the two equipment to the test bed under the same conditions. However, there is a limitation that the data measured in the test bed does not reflect the various variables of the actual pavement cutting site. Therefore, in this study, data was collected through field surveys, and the correlation between cutting distance and time was analyzed, and then a model for calculating the productivity of pavement cutters was presented through simple regression analysis. As a result of comparative analysis of the values derived from the regression equation with the standard cutting performance derived from the test bed, the cutting performance derived through the regression equation showed a similar trend to the standard cutting performance. Finally, we verified the usability of the automated pavement cutter developed by qualitatively analyzing three tasks that are difficult to measure quantitatively but affect productivity.

Concept Development of Eco-friendly Pavement Cutting Machine through Overseas Technology Analysis (해외기술 분석을 통한 친환경 도로포장 절단기 개념 도출)

  • Kim, Kyoon-Tai;Jun, Young-Hum;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.242-243
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    • 2019
  • In recent years, road cutting work has been frequently performed for the repair of old road pavement and the development of underground space. However, the existing pavement cutting machine in Korea generates a lot of noise and dust. In this study, it was found out that the pavement cutting machine that cuts off noise and sucks cutting dust is used in overseas. Therefore, in this study, the concept of eco - friendly pavement cutter suitable for domestic situation is derived. The results will be used in prototype modeling and experimentation.

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Analysis of patented technology for deriving eco-friendly road cutter design elements (친환경 도로커터기 설계요소 도출을 위한 특허기술 분석)

  • Jun, Young-Hun;Kim, Kyoon-Tai;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.124-125
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    • 2019
  • The use of road cutters in the maintenance of obsolete underground facilities maintains polluting dust, cutting sludge, etc, polluting the air environment, soil, and water, causing civil complaints caused by noise, and consequently interrupting work. Therefore, it is time for eco-friendly pavement cutting technology for fugitive dust and cutting sludge emission management and noise management. This study was based on research by the development of eco-friendly pavement cutting technology in urban areas. In this study, the current state of existing road cutters is investigated and the patented technology analysis of road cutters is conducted to derive the design elements of eco-friendly pavement cutting technology.

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Development of a Pavement Cutter for Eco-friendly Road Excavation Construction (친환경 도로굴착 시공을 위한 도로절단기 개발)

  • Kim, Kyoontai
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.6
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    • pp.111-118
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    • 2022
  • Recently, as underground facilities buried under roads in Korea are aging, the amount of underground facility maintenance work is rapidly increasing. For the maintenance and management of such underground facilities, the cutting work of the road pavement should be preceded. However, the conventional road pavement cutters used in Korea are not eco-friendly, and the reality is that they generate a lot of noise and cutting sludge (scattering dust). Therefore, in this study, the concept of the cutting sludge recovery device was derived, and an eco-friendly pavement cutter including this function was designed and manufactured. The developed equipment took about 20 to 30 seconds to cut 1m to a depth of 100 to 150mm. Also, the sludge suction performance was good in most sections, and the noise level of the equipment briefly measured at a distance of 2m was 82.7dB on average. However, due to the limitation that the developed equipment was at the level of the first prototype, the driving stability was somewhat low, and equipment abnormalities such as engine shutdown and sludge recovery performance decreased in some cases. The cutting performance and sludge recovery function will be more stable through tuning and improvement of the developed prototype in the future. In addition, we plan to quantitatively compare and analyze productivity by applying the improved prototype to actual field conditions.

Analysis of Pavement Cutting Work for High Performance and Eco-friendly Equipment Development (고성능・친환경 장비 개발을 위한 도로포장 절단 작업 분석)

  • Kim, Kyoon-Tai;Jun, Young-Hum;Kim, Kyong-Hoon;Ok, Chi-Yeol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.11a
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    • pp.122-123
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    • 2019
  • Recently, road cutting works are frequently performed to repair aging underground utilities. However, the conventional road pavement cutting equipment in Korea generates a lot of noise and dust, and the development of high performance and eco-friendly equipment is required. This study classifies road cutting work and analyzes its work characteristics before improving road cutting machine. The classification and analysis results of this study will be used for the future productivity analysis and evaluation of road cutter developed.

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A Study on the Optimization of Curing Technology for Improving Properties of Concrete Pavement (콘크리트 포장의 내구성 향상을 위한 양생제 시공기술 최적화 연구)

  • Park, KwonJea;Ryu, SungWoo;Kim, HyungBae;Joo, YoungMin;Cho, Yoon-Ho
    • International Journal of Highway Engineering
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    • v.15 no.5
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    • pp.11-20
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    • 2013
  • PURPOSES : This study is to suggest time to spray curing compound, the amount of curing compound, and the number of times to spray curing compound based on indoor tests. METHODS : Based on the literature review, two methods are used in this study, One is test for water retention of concrete curing material and the other is test for abrasion resistance of concrete surfaces by the rotating-cutter method. Through those methods, curing compound was evaluated. RESULTS : The result of the laboratory experiment for time to spray curing compound indicates that 30 minutes after placing concrete is optimal. For the amount of curing compound, $0.5{\ell}/m^2$ is the minimum quantity for both concretes. Through test of the number of times to spray curing compound, method to spray the whole amount of curing compound in twice is more efficient than it to spray the whole amount at a time. Also, method of separately 30-50 minutes spray is better than method of separately 10-30 minutes spray. CONCLUSIONS : From the testing results, it can be proposed that optimum time to curing compound is $30{\pm}15$ minutes, $0.5{\ell}/m^2$ is efficient for spraying the whole amount of curing compound at a time, and $0.4{\ell}/m^2$ is the best for spraying the whole amount of curing compound in twice, which sprays it in 20 minutes after 30 minutes from placing concrete.