• Title/Summary/Keyword: Particulate Composites

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R-Curve Behavior and Mechanical Properties of Al2O3 Composites Containing SiC and TiC Particles (SiC와 TiC 입자를 함유하는 Al2O3 입자복합체의 균열저항거동과 기계적 성질)

  • Na, Sang-Woong;Lee, Jae-Hyung
    • Journal of the Korean Ceramic Society
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    • v.39 no.4
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    • pp.413-419
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    • 2002
  • Particulate composites of $Al_2O_3$/TiC/SiC, $Al_2O_3$/TiC and $Al_2O_3$/SiC have been fabricated by hot pressing and their R-curve behaviors and mechanical properties were investigated. $Al_2O_3$ containing 30 vol% TiC particles showed higher toughness by 8% than that for monolithic alumina and its fracture strength was increased significantly by approximately 30%. On the other hand, the addition of 30 vol% SiC of $3{\mu}m$ in $Al_2O_3$ decreased the fracture strength slightly but induced a rising R-curve behavior owing to the strong crack bridging of SiC particles. In case of $Al_2O_3$/TiC/SiC, arising R-curve behavior was also observed and the fracture toughness reached 6.6 MPa${\cdot}\sqrt{m}$ at the crack length of $1000{\mu}m$, which was lower than that of $Al_2O_3$/SiC, however, while the fracture strength was higher by about 20%. The fracture toughness seemed to be decreased as smaller TiC particles roughened the SiC interface and pullout of the SiC particles for crack bridging became less active.

A Study on the Microstructures and Properties of $Al-SiC)_p$ Metal Matrix Composites Fabricated by Spray Forming Process (분무성형법에 의해 제조된 $Al-SiC)_p$ 금속기 복합재료의 미세조직과 성질에 관한 연구)

  • 김춘근
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.42-51
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    • 1994
  • 6061Al-SiCP metal matrix composite materials(MMCs) were fabricated by injecting SiCP particles directly into the atomized spray. The main attraction of this technique is the rapid fabrication of semi-finished, composite products in a combined atomization, particulate injection(10 $\mu\textrm{m}$, 40 $\mu\textrm{m}$, SiCP) and deposition operation. Conclusions obtained are as follows; The microstructure of the unreinforced spray formed 6061Al alloy consisted of relatively fine(50 $\mu\textrm{m}$) equiaxed grains. By comparision, the microstructure of the I/M materials was segregated and consisted of relatively coarse(150 $\mu\textrm{m}$) grains. The probability of clustering of SiCP particles in co-sprayed metal matrix composites increased it ceramic particle size(SiCP) was reduced and the volume fraction was held constant. Analysis of overspray powders collected from the spray atomization and deposition experiments indicated that morphology of powders were nearly spherical and degree of powders sphercity was deviated due to composite with SiCp particles. Interfacial bonding between matrix and ceramics was improved by heat treatment and addition of alloying elements(Mg). Maximum hardness values [Hv: 165 kg/mm2 for Al-10 $\mu\textrm{m}$ SiCp Hv--159 kg/mm2 for Al-40 $\mu\textrm{m}$SiCp] were obtained through the solution heat treatment at $530^{\circ}C$ for 2 hrs and aging at $178^{\circ}C$, and there by the resistance were improved.

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A Study on the Preparation and Characterization of Carbon Fiber Composite Filter (탄소섬유 복합여과재의 제조 및 물성연구)

  • 이재춘;신경숙;이덕용;김병균;심선자;임연수;정윤중
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.989-994
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    • 1995
  • Rigid porous carbon fiber composites with the uniform pore size distribution were prepared by vacuum forming from water slurries containing carbonized PAN fibers, a phenolic resin and ceramic binders. The composites were designed to use for highly efficient carbon fiber filters for particulate filtration and gas adsorption. As the as-received carbon fibers of 1mm in length were milled to an approximate average length of 300${\mu}{\textrm}{m}$, modulus of rupture (MOR) of the composite filter was increased from 1MPa to the value larger than 5 MPa. Modulus of rupture (MOR) for the composite filter fabricated using the milled carbon fiber was increased from 5 MPa to 10 MPa as the carbonization temperature of the PAN fiber was raised from 90$0^{\circ}C$ to 140$0^{\circ}C$. The air permeability and an average pore size of the composite filter were increased from 40 to 270cc/min.$\textrm{cm}^2$ and from 35 to 80${\mu}{\textrm}{m}$, respectively, as the apparent porosity increased from 80 to 95%. It was shown that the MOR of the carbon fiber composite filter was dependent primarily on the average length of carbon fiber, carbonization temperature and the type of bonding materials.

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Preparations and Interfacial Phenomena of Hybrid Composites (Hycom) Containing Wasted Stone Powders and Tire Chips (폐석분과 폐타이어 칩을 충진제로 한 혼성복합재(Hycom)의 제조 및 계면현상 연구)

  • Hwang, Teak-Sung;Cha, Ki-Sik
    • Journal of Adhesion and Interface
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    • v.2 no.1
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    • pp.1-8
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    • 2001
  • In this study, wasted stone powders (WSP) obtained from sludge and Wasted Tire Chips (WTC) as fillers have been used to formulate polymer hybrid composites based on Unsaturated Polyester (UPE) resin. To further enhance not only the interfacial bond between the inorganic filler and the polymer matrix, but also the filler dispersion by wetting the particulate surfaces to uniformly spread the resin during the mixing, silane coupling agent[${\gamma}$-methacryloxy propyl trimethoxy silane (${\gamma}$-MPS)] was used. The influences of organic recycled fillers contents and the concentrations of coupling agent in polymer hybrid composite formulations have been investigated from a mechanical and microstructural point o view through Mercury Porosimeter and SEM.

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Pressureless Sintered Nitride Composites in the AlN-Al2O3 System (AlN-Al2O3 계에서의 상압소결 질화물복합체)

  • Kim, Young Woo;Kim, Kyu Heon;Kim, Dong Hyun;Yoon, Seog Young;Park, Hong Chae
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.498-504
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    • 2014
  • Particulate nitride composites have been fabricated by sintering the compacted powder of AlN and 5 - 64.3 mol% $Al_2O_3$, with a small addition of $Y_2O_3$ ($Y_2O_3$/AlN, 1 wt%), in 1-atm nitrogen gas at $1650-1900^{\circ}C$. The composites were characterized in terms of sintering behavior, phase relations, microstructure and thermal shock resistance. AlN, 27R AlN pseudopolytype, and alminium oxynitride (AlON, $5AlN{\cdot}9Al_2O_3$) were found to existin the sintered material. Regardless of batch composition, the AlN-$Al_2O_3$ powder compacts exhibited similar sintering behavior; however, the degree of shrinkage commonly increased with increasing $Al_2O_3$ content, consequently giving high sintered bulk density. By increasing the $Al_2O_3$ addition up to ${\geq}50 mol%$, the matrix phase in the sintered material was converted from AlN or 27R to AlON. Above $1850^{\circ}C$, a liquid phase was formed by the reaction of $Al_2O_3$ with AlN, aided by $Y_2O_3$ and mainly existed at the grain boundaries of AlON. Thermal shock resistance was superior in the sintered composite consisting of AlON with dispersed AlN or AlN matrix phase.

Effect of Brake Timing on Joint Interface Efficiency of Aluminum Composites During Friction Welding (알루미늄 복합재료의 마찰용접시 브레이크 타이밍이 접합계면 효율에 미치는 영향)

  • Kim Hyun-Soo;Park In-Duck;Shinoda Takeshi;Kim Tae-Gyu
    • Journal of Powder Materials
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    • v.13 no.1 s.54
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    • pp.62-67
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    • 2006
  • Friction welding of $Al_2O_3$ particulate reinforced aluminum composites was performed and the following conclusions were drawn from the study of interfacial bonding characteristics and the relationship between experimental parameters of friction welding and interfacial bond strength. Highest bonded joint efficiency (HBJE) approaching $100\%$ was obtained from the post-brake timing, indicating that the bonding strength of the joint is close to that of the base material. For the pre-brake timing, HBJE was $65\%$. Most region of the bonded interface obtained from post-brake timing exhibited similar microstructure with the matrix or with very thin, fine-grained $Al_2O_3$ layer. This was attributed to the fact that the fine-grained $Al_2O_3$ layer forming at the bonding interface was drawn out circumferentially in this process. Joint efficiency of post-brake timing was always higher than that of pre-brake timing regardless of rotation speed employed. In order to guarantee the performance of friction welded joint similar to the efficiency of matrix, it is necessary to push out the fine-grained $Al_2O_3$ layer forming at the bonding interface circumferentially. As a result, microstructure of the bonded joint similar to that of the matrix with very thin, fine-grained $Al_2O_3$ layer can be obtained.

Fracture Behavior of Alumina-Titania-Monazite Composites

  • Paek, Yeong-Kyeun;Chung, Tai-Soo
    • Journal of the Korean Ceramic Society
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    • v.42 no.6 s.277
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    • pp.443-447
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    • 2005
  • Fracture behavior was investigated in the $Al_2O_3-TiO_2(3 wt{\%})-LaPO_4(25 wt{\%}$) composite ceramics. To improve the fracture toughness of alumina ceramics, $TiO_2$ and $LaPO_4$ as a second phase were introduced. The samples were made by conventional powder processing method. Green compacts were sintered at $1600^{\circ}C$ for 2 h in air. Fracture toughness was tested using Indentation Strength Bending(ISB) method. From the bending test, enhanced fracture toughness was found in the composite, compared to the pure and $TiO_2$-doped alumina. The main factor of the enhancement of fracture toughness seems to be attributed to the weak interphase role of the $LaPO_4$ as a particulate type.

Evaluation of Elastic Modulus in a Particulate Reinforced Composite by Shape Memory Effect (형상기억입자 강화 복합체의 탄성계수 평가)

  • Kim, Hong-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.25-31
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    • 2001
  • The theoretical modeling to predict the modulus of elasticity by the shape memory effect of dispersed particles in a metal matrix composite was studied. The modeling approach is based on the Eshelbys equivalent inclusion method and Mori-Tanakas mean field theory. The calculation was performed on the TiNi particle dispersed Al metal matrix composites(PDMMC) with varying volume fractions and prestrains of the particle. It was found that the prestrain has no effect on the Yonugs modulus of PDMMC but the volume fraction does affects it. This approach has an advantage of definite control of Youngs modulus in PDMMCs.

Prediction of Elastic Modulus of Unidirectional Short Fiber Composite Materials (일방향으로 배열된 단섬유 보강 복합재료의 탄성률 예측)

  • 임태원;권영두;한경섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.407-412
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    • 1990
  • Elastic modulus of unidirectional short fiber composite has theoretically derived with the consideration of Poisson's ratios of matrix and fiber. Unidirectional short fiber composite is modeled as an aggregate of grains developed by Kerner. Under the assumption of extra strain at fiber ends, the strain distribution along the fiber's length is determined, and the elastic modulus is derived from this distribution. For the consideration of effects of Poisson's ratio, Kerner's results for particulate composites are adapted as boundary conditions. The effect of differences in Poisson's ratio of fiber and matrix on elastic modulus is studied. Proposed equation shows a good agreement with experimental data of Halpin and Tock, et al.

A Theoretical Study on the Dispersion of Elastic Waves in Particulate Composites (입자복합재료 내부의 탄성파 분산에 관한 이론적 연구)

  • 김진연;이정권
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1697-1704
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    • 1994
  • Elastic wave propagation in discrete random medium studies to predict dynamic effective properties of composite materials containing spherical inclusions. A self-consistent method is proposed which is analogous to the well-known coherent potential approximation. Three conditions that must be satisfied by two effective elastic moduli and effective density are derived for the time without limit of frequency. The derived self-consistency conditions have the physical meaning that the scattering of coherent wave by the constituents in effective medium is vanished on the average. The frequency-dependent complex effective wave speed and coherent attenuation can be obtained by solving the derived self-consistency conditions numerically. The wave speed and attenuation obtained from present theory are shown to be in the better agreements with previous experimental observations than the previous theory.