• Title/Summary/Keyword: Particle reinforced composites

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Wear Characteristics of Particulate Reinforced Metal Matrix Composites Fabricated by Pressureless Metal Infiltration Process (무가압함침법으로 제조된 입자강화 금속복합재료의 마모특성)

  • Kim, Jae-Dong;Jung, Sun-Uk;Kim, Hyung-Jin
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.379-384
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    • 2002
  • The effect of size and volume fraction of ceramic particles with sliding velocity on the wear properties were investigated for the metal matrix composites fabricated by pressureless infiltration process. The particulate metal matrix composites exhibited about 5.5 - 6 times of excellent wear resistance compared with AC8A alloy at high sliding velocity, and as increasing the particle size and decreasing the volume fraction the wear resistance was improved. The wear resistance of metal matrix composites and AC8A alloy exhibited different aspects. Wear loss of AC8A alloy increased with sliding velocity linearly. whereas metal matrix composites indicated more wear loss than AC8A alloy at slow velocity region, however a transition point of wear loss was found at middle velocity region which show the minimum wear loss, and wear loss at high velocity region exhibited nearly same value with slow velocity region. In terms of wear mechanism, the metal matrix composites exhibited the abrasive wear at slow to high sliding velocity generally, however AC8A alloy showed abrasive wear at low sliding velocity and adhesive and melt wear at high sliding velocity.

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Effects of Secondary Forming Process on Mechanical Properties of $SiC_p$/Al Composites Fabricated by Squeeze Casting (용탕단조법에 의하여 제조한 $SiC_p$/Al 복합재료의 2차 성형공정이 기계적 성질에 미치는 영향)

  • Seo, Y.H;Kang, C.G
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3474-3490
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    • 1996
  • A metal matrix composites(MMCs) for A16061 reinforced with silicon carbide particles is fabricated by melt-stirring method. The primary products of MMCs billets are prepared by volume fractions 5 vol% to 20 vol% and particle size $13\mu m$ to $22\mu m$.This paper will be made to examine the microstructure and mechanical properties of fabricated $SiC_p$/Al 6061 composite by melt-stirring and squeeze casting method. The MMC billets is extruded at $500^{\circ}C$ under the constant extrusion velocity $V_e$=2mm/min using curved shape die. Extrusion force, particle rearrangement, micro structure and mechanical properties of extruded composites will be investigated. The mechanical properties of primary billets manufactured by melt-stirring and squeeze casting method will be compared with extrusion specimen. The effect of volume fraction and size of the reinforcements will be studied. The increase in uniformity of particle dispersion is the major reason for an improvement in reliability due to hot extrusion with optimal shape die. Experimental Young's modulus and 0.2% offset yield strength for the extruded MMCs will be compared with theretical values calculated by the Eshelby method. A method will be proposed for the prediction of Young's modulus and yield strength in $SiC_p$ reinforced MMCs.

Flexural properties, interlaminar shear strength and morphology of phenolic matrix composites reinforced with xGnP-coated carbon fibers

  • Park, Jong Kyoo;Lee, Jae Yeol;Drzal, Lawrence T.;Cho, Donghwan
    • Carbon letters
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    • v.17 no.1
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    • pp.33-38
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    • 2016
  • In the present study, exfoliated graphite nanoplatelets (xGnP) with different particle sizes were coated onto polyacrylonitrile-based carbon fibers by a direct coating method. The flexural properties, interlaminar shear strength, and the morphology of the xGnP-coated carbon fiber/phenolic matrix composites were investigated in terms of their longitudinal flexural strength and modulus, interlaminar shear strength, and by optical and scanning electron microscopic observations. The results were compared with a phenolic matrix composite counterpart prepared without xGnP. The flexural properties and interlaminar shear strength of the xGnP-coated carbon fiber/phenolic matrix composites were found to be higher than those of the uncoated composite. The flexural and interlaminar shear strengths were affected by the particle size of the xGnP, while the particle size had no significant effect on the flexural modulus. It seems that the interfacial contacts between the xGnP-coated carbon fibers and the phenolic matrix play a role in enhancing the flexural strength as well as the interlaminar shear strength of the composites.

Interfacial Characteristics of $Al-2024/Al_2O_{3p}$ Composite Fabricated by Rheo-compocasting (Rheo-compocasting법으로 제조된 알루미나 입자강화 Al합금 복합재료의 계면반응)

  • Hyun, Suhk-Jong;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.285-294
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    • 1993
  • Aluminum alloy 2024 matrix composites reinforced with $Al_2O_3$ particles, were prepared by rheo-compocasting, a process which consists of the incoporation distribution of reinforcement by stirring within a semi-solid alloy. The microstructures and characteristics of the interfaces have been studied using optical microscope and scanning electon microscope in 2024 aluminum alloy composites reinforced with $Al_2O_3$ particles. The main results are as follows: (1) $Al_2O_3$ particles were well distributed in composites by using rheo-compocasting. (2) As the addition of $Al_2O_3$ particle increases, the average dendrite numbers and the hardness were increased. (3) Interaction between $Al_2O_3$ particles and alloy 2024 resulted in the formation of Mg and Cu element rich region around the $Al_2O_3$ particles.

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Computer Simulation of the Effects of Content and Dispersion of Impact Modifier on the Impact Strength of Nylon 6 Composites (충격보강제의 함유량과 분산이 나일론 6 복합체의 충격강도에 미치는 영향의 컴퓨터 해석)

  • Woo, Jeong Woo;Lyu, Min-Young
    • Elastomers and Composites
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    • v.49 no.4
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    • pp.284-292
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    • 2014
  • Polymer has low mechanical strength than metal. In particular, the impact strength is very weak. Impact modifier reinforced polymers are frequently used. Impact strength of reinforced polymer is changed according to content and distribution of impact modifier. In this study, izod impact test has been simulated to analyze the mechanism of impact modifier reinforced Nylon 6. Computational results were compared for numbers and distributions of impact modifier. As the total volume of rubber particles decreased, the stress at the notch increased for the simulation model that the volume decreases as particle number increases. As the surface area of particle sphere increased, the stress and difference of principle stress increased for the simulation model that the total surface increases as particle number increases.

Mechanical Properties of Particle and Fiber Reinforced SMC Composites (입자와 섬유로 보강된 SMC 복합재의 기계적 특성에 관한 연구)

  • 정현조;윤성호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.2
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    • pp.173-182
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    • 1996
  • An analytical model has been developed to predict the elastic properties of a filled resin reinforced by chopped fibers, a three-phase composite such as a filled sheet molding compound(SMC). In the model the matrix material and fillers form an effective matrix. The effective matrix is then considered to be reinforced with long fibers lying in the sheet plane but randomly oriented in the plane. Expressions for the resulting transversely isotropic composite properties are explicitly presented. Using this model, the Young's and shear moduli are calculated for the SMC sample with filler weight fraction of 35% and fiber content of 30%. The same properties are also determined experimentally. The agreement between the calculated and measured elastic moduli is found to be very good for the in-plane properties. However, the out-of-plane properties show a large difference because the effect of voids is not taken into account in the model.

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Effect of Reinforcements on Dynamic Elastic Modulus of Polyethylene Matrix Composite Materials (폴리에틸렌기지 복합재료의 동적탄성계수에 대한 강화재의 효과)

  • 김경섭;정현규;홍순형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.1-4
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    • 1999
  • The attenuation coefficients of SiC particle reinforced low-density polyethylene (LDPE) matrix composites were measured by pulse echo method and dynamic elastic measure method with varying the volume fraction of SiC particle ranged from 0% to 40% and the size of SiC particles ranged from 0.8$\mu$m to 48$\mu$m. The SiCp/LDPE composites were fabricated with the melt injection process and the fabricated composites showed almost full density above 99% up to 40vo1% SiCp reinforcements. The attenuation constant of LDPE measured by dynamic elastic constant had same result with that measured by pulse echo method, but the attenuation constant of SiCp/LDPE measured by dynamic elastic constant did not have same result with that measured by pulse echo method.

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Properties of Waterborne Polyurethane/Nanosilica Composite

  • Kim, Byung-Kyu;Seo, Jang-Won;Jeong, Han-Mo
    • Macromolecular Research
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    • v.11 no.3
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    • pp.198-201
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    • 2003
  • Aqueous emulsion of polyurethane (PU) ionomers were reinforced with hydrophobic nanosilica to give composites. The aqueous emulsion was stable and the particle size increased as the content of hydrophobic nanosilica was increased. The reinforcing effect of nanosilica in mechanical properties of these composites were examined by dynamic mechanical and tensile tests, and the Shore A hardness was measured. Enhanced thermal and water resistance and marginal reduction in transparency of these composites were observed compared with pristine polymer. These results were similar with those of our previous studies on waterborne PU/organoclay nanocomposites.

The Effect of $Al_2O_3$ Reinforcement Shapes on the Microstructure and Mechanical Properties of Mullite-Zirconia Composites (Mullite-Zirconia 복합체의 미세구조와 기계적 성질에 미치는 $Al_2O_3$ 강화재 형상의 영향)

  • 박상엽
    • Journal of the Korean Ceramic Society
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    • v.32 no.7
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    • pp.846-852
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    • 1995
  • The multiply reinforced mullite-zirconia composites were prepared with addition of Al2O3 particles, platelets, and fibers. The sinter-HIP specimens (presintered at 1$700^{\circ}C$ and hipped at 1$600^{\circ}C$) showed that the fracture toughness of Al2O3 fiber reinforcement (4.4 MPa.{{{{ SQRT {m} }}) was higher than those of platelet (4.0 MPa.{{{{ SQRT {m} }}) and of particle (3.9MPa.{{{{ SQRT {m} }}) reinforcement, whereas the fracture strength of Al2O3 particle reinforcement (304 MPa) was higher than those of platelet (293MPa) and of fiber (248MPa) reinforcement.

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Study on Abrasive Wear Behaviour of a Carbon Fiber Composites (탄소 섬유 강화 고분자 복합재의 연삭마모 특성에 관한 연구)

  • Koh, S.W.;Yang, B.C.;Kim, H.J.;Kim, J.D.
    • Journal of Power System Engineering
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    • v.10 no.1
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    • pp.46-51
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    • 2006
  • Present study was investigated the effect of the particle of the counterface of unidirectional carbon fiber reinforced composite. The friction coefficient of composite and the specific wear rate different sliding velocity were measured for this materials. The friction track of counterface was observed by an optical microscope and scanning electron microscope. There were insignificant effects of the specific wear rate under lower Sic abrasive particle, however it showed high effect on $30{\mu}m$ abrasive particle size. There were significant effects of friction and wear behavior of the fiber direction under 0.3m/s sliding speed. Major failure mechanisms can be classified such as microfracture, plowing, microcutting, cutting and cracking.

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