• 한국생산제조학회지
• /
• 제19권3호
• /
• pp.321-325
• /
• 2010

This study analyzes the results with the simulation of heat transfer, structural stress, fatigue and vibration on main parts of engine. The maximum temperature is shown by $300.73^{\circ}C$ on the upper part of piston with the heat transfer. Maximum total deformation or equivalent stress is shown by 65.31mm or 21364MPa respectively at the upper plane of piston with the structural analysis inclusive of heat transfer. The minimum life is shown by the cycle less than $10^7$ at the part of crankshaft with the fatigue analysis. The frequency with the maximum amplitude of deformation is shown by 14Hz. Maximum total deformation or equivalent stress is shown respectively by 93.99mm on the upper plane of piston or 42625MPa at the part connected with crack shaft and connecting rod at 14Hz. The durability of engine design can be verified by using the analysed result of this study.

• 한국기계가공학회지
• /
• 제12권6호
• /
• pp.52-59
• /
• 2013

In this study, strength and durability are investigated using structural and vibration analyses on models 1 and 2 of a press in common use. Model 1 has a structure in which a punch is applied from the upper part to the lower part; however, model 2 a structure in which a punch is applied from the lower part to the upper part. Maximum displacements of models 1 and 2 are 0.018184 mm and 0.025498 mm, respectively. Maximum equivalent stresses of models 1 and 2 are 14.144 MPa and 18.58 MPa respectively. Maximum displacements are shown for the punches of both models; model 1 has less deformation than model 2. Model 1 has more durability than model 2, as determined by an investigation of the structural strength. Using natural frequency analysis, model 1 was found to have maximum deformation in the upper part of punch. Mode1 2 has its maximum deformation in the column part of the body and the upper part of the fixed pin. Using harmonic stress analysis, the maximum deformations were found on the punch part and column part of the body in the cases of models 1 and 2, respectively. As the maximum total deformation and equivalent stress in the case of model 2 are shown to become 40 times those values of model 1, the vibration durability of model 2 can be seen to be weaker than that of model 1.

• 한국자동차공학회논문집
• /
• 제9권2호
• /
• pp.92-98
• /
• 2001

We determined the transfer coefficient through the analysis of three dimensional temperature distribution in comparison with the measured temperature on the piston in the turbocharged diesel engine. And we analyzed the thermal stress and the thermal deformation with that heat transfer coefficient by using finite element method. According to this results, we found that maximum tempetature range of the piston appeared at the upper part of the piston crown and that the heat transfer coefficient of the upper part of the piston is smaller than that of the lower one. It showed that the maximum thermal deformation is shown at the edge of the upper part of piston and that the maximum thermal stress was shown on the lower part of the piston crown. Finally, we defined the method of determination of a piston heat transfer analysis by using measured temperature on the piston and analyzed temperature with finite element method.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1994년도 춘계학술대회 논문집
• /
• pp.63-70
• /
• 1994

An upper bound elemental technique(UBET) is applied to predict forging load and die-cavity filling for non-axisymmetric ring forging. The finial product is divided into three different deformation regions. That is axisymmetric part in corner, lateral plane-strain part and shear deformation on boundaries between them. The plane-strain and axisymmetric part are combinded by building block method. Also the total energy is computered through combination of three deformation part. Experiments have been carried out with pure plasticine billets at room temperature. The theoretical predictions of the forging load and the flow pattern are in good agreement with the experimental results.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
• /
• pp.632-635
• /
• 1996

Flexible parts can be deformed by the contact forces during assembly on the con to rigid parts and thus their successful assembly requires informations about their deformation as well as a misalignment between mating parts. However, because of the nonlinear and complex relationship between parts deformation and assembly reaction forces, it is difficult to acquire all required informations from only the reaction forces during assembly. In this paper, we propose a sensing system consisting of a camera and multiple mirrors for flexible parts assembly. Simulation results show that the system can be effectively used for detecting parts deformation and a misalignment between mating parts.

• 소성∙가공
• /
• 제26권4호
• /
• pp.228-233
• /
• 2017

In flat rolling mills, demands for precise process set-up and control are increasing than ever before. Consequently, it is imperative to establish a novel approach, which would provide valuable information regarding the detailed aspects of deformation behavior of the strip, and rolls during rolling. In this paper, we present a finite element (FE) approach for 3-D coupled analysis of the elastic-plastic deformation of the strip and the elastic deformation of rolls in the roll-stack of a mill stand.

• 한국지반공학회논문집
• /
• 제21권4호
• /
• pp.83-98
• /
• 2005

본 연구에서는 포화 점성토지반 침하량의 합리적인 평가를 위한 새로운 개념의 응력경로법 적용방법을 제안하였다. 제안된 적용방법은 특정 점성토지반에 대해 구조물 침하와 관련하여 현장에서 나타날 수 있는 모든 응력변화 조건을 포괄하는 특성변형거동을 실험적으로 선행하여 평가한 다음, 이를 이용하여 일체의 추가적인 시험없이 발생가능한 다양한 현장조건에 대해 손쉽게 침하량을 평가하는 방법이다. 본 연구의 Part I에서는 이러한 새로운 침하량 평가개념의 실용화와 관련하여 포화 점성토지반의 침하관련 특성변형거동을 최소한의 시험만으로 효율적으로 평가하고 이를 바탕으로 임의의 응력변화 조건에 대해 손쉽게 변형거동을 예측하는 구체적인 방법을 개발하였으며, 그 적용성을 실제 사례를 통해 명확히 확인하였다.

• Korea-Australia Rheology Journal
• /
• 제19권4호
• /
• pp.183-190
• /
• 2007

Injection molding is one of the most common operations in polymer processing. Good quality products are usually obtained and major post-processing treatment is not required. However, residual stresses which exist in plastic parts affect the final shape and mechanical properties after ejection. Residual stresses are caused by polymer melt flow, pressure distribution, non-uniform temperature field, and density distribution. Residual stresses are predicted in this study by numerical methods using commercially available softwares, $Hypermesh^{TM},\;Moldflow^{TM}\;and\;ABAQUS^{TM}$. Cavity filling, packing, and cooling stages are simulated to predict residual stress field right after ejection by assuming an isotropic elastic solid. Thermo-viscoelastic stress analysis is carried out to predict deformation and residual stress distribution after annealing of the part. Residual stresses are measured by the hole drilling method because the automotive part selected in this study has a complex shape. Residual stress distribution predicted by the thermal stress analysis is compared with the measurement results obtained by the hole drilling method. The molded specimen has residual stress distribution in tension, compression, and tension from the surface to the center of the part. Viscoelastic deformation of the part is predicted during annealing and the deformed geometry is compared with that measured by a three dimensional scanner. The viscoelastic stress analysis with a thermal cycle will enable us to predict long term behavior of the injection molded polymeric parts.

• 한국구조물진단유지관리공학회 논문집
• /
• 제25권5호
• /
• pp.141-148
• /
• 2021

본 연구에서는 강재 댐퍼의 횡변형을 방지할 수 있는 기술을 검토하여, 꺽쇠형 댐퍼에 적용하였다. 실험방법은 기존 연구와 같이 록킹 거동을 적용하였다. 평가변수는 횡변형 방지 상세 없는 기존 연구결과(SV-260)와 횡변형 방지 상세가 적용된 V-1과 V-1R이다. 여기서 V-1은 횡변형 방지상세가 댐퍼 하단부에 있으며, V-1R은 횡변형 방지상세가 하단부 및 상단부에 있다. 최대 하중 발현 시, 모멘트, 변위비 및 에너지 소산능력을 SV-260을 기준으로 상대 평가한 결과, SV-260 대비 V-1 및 V-1R의 최대모멘트는 1.22배, 1.36배 증가하였으며, 최대변위비는 2.41배, 2.92배 증가하였다. 또한 에너지 소산능력도 각각 1.39배, 1.52배 증가하였다. 따라서 강재 댐퍼에 횡변형 방지 상세를 적용한 것은 적절한 것으로 평가되었다.

• 한국융합학회논문지
• /
• 제11권8호
• /
• pp.153-158
• /
• 2020

본 연구에서는 CPU쿨러 모델에서 100℃의 온도 조건을 가하여서 열 및 응력 해석을 하였다. 열유속의 값은 아래쪽 봉 부분에서 가장 많고 전반적으로 위쪽 부분으로 갈수록 열유속이 작아짐을 볼 수 있다. CPU 쿨러 모델의 제일 바닥에 있는 면에서 제일 높음을 알 수 있고 전반적으로 위쪽 부분으로 갈수록 온도는 작아짐을 볼 수 있다. 온도 해석을 기반으로 열팽창으로 인한 열변형은 겹판들의 위부분으로 갈수록 변형량이 작아짐을 알 수 있고, 모델의 아래부분으로 작은 봉의 휘어진 부분에서 변형량이 많이 발생하고 모델 맨 아래의 바닥면에서는 변형량이 가장 작음을 볼 수 있다. 또한 열응력은 아래의 바닥면에서 570.63 MPa의 최대 열응력이 발생하고 있다. 겹판들의 위부분으로 갈수록 응력이 작아짐을 알 수 있으나, 모델의 중앙부분에서는 그 응력이 다소 높아짐음을 볼 수 있다. CPU 쿨러의 열 및 응력에 대한 연구결과를 적용함으로서, 본 연구가 미적인 융합에 적합된다고 보인다.