• Title/Summary/Keyword: Painting and Welding

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Effects of Painting on the Weldability in $CO_2$ Welding ($CO_2$ 용접시 Painting이 용접성에 미치는 영향)

  • 김창목
    • Journal of Welding and Joining
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    • v.2 no.2
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    • pp.22-28
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    • 1984
  • $CO_2$ 용접은 50년 중반경에 실용화되어 조선물량의 증가와 더불어 발전해 왔다. 당사(대우조선)에서는 81년 CO$_{2}$ 용접기를 도입한 이래 84년 초부터 $CO_2$ 용접법의 확대 보급을 목적으로, 페인트가 용접성에 미치는 영향을 연구하였다. 유기페인트와 무기페인트 등 페인트 종류를 달리했을 때 용접결함의 발생정도, 도막 두께를 달리했을 때 결함의 원인 중 가장 크게 영향을 미치는 용접결함의 발생 정도, 기타 용접조건에 따른 용접결함의 발생정도를 실험을 통하여 연구하였다. 연구 결과에 의하여 당사에서는 무기페인트의 사용이 권장되고 있다.

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Development of Construction and Painting Technology for the Aluminum Carbody of Rolling stock (알루미늄 철도차량 차체 제작 및 도장 기술 개발)

  • 서승일;김진태;박일철;이동헌;신돈수
    • Journal of the Korean Society for Railway
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    • v.2 no.2
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    • pp.1-5
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    • 1999
  • Based on the development of designed technology for aluminum carbody. the prototype aluminum carbody has been constructed. All extrusion profiles required for the carbody has been produced and their quality has also been proven. For sound construction. welding technology to join aluminum extrusion profiles has been developed and jigs for precise assembly of blocks have been made. The aluminum carbody for urban subway train has been completed with the required chamber being set and the welding deformations being constrained by jigs. The safety of the carbody structure has also been proven by the static load test. And also, painting technology has been developed and the surface of the carbody has been pre-treated and painted. The developed technology to construct the aluminum carbody can be used in mass production of aluminum cars ordered by domestic and foreign customers.

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Generation of Precise Orientation in an Industrial Robot (산업용 로봇의 정밀한 방향성 생성)

  • 이승황
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.22-26
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    • 1999
  • In general, three are many degrees of freedom (DOF) in industrial robots. That can generate several special end-effector's positions and orientations. For that reason, industrial robots are used in a wide scope of industrial applications such as welding, spray painting, deburring, and so on. In this research, new method is presented which safely maintain the desired constant end-effector's orientation and minimize the numbers of segments in path. These algorithms may apply to welding, painting, and assembling. The simulation study of straight line and circular motions in arc-welding operations is carried out to show the sure proof of these algorithms.

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A Study on the Development of Insulated Electrode Tip for Spot Welding to Reduce Indentation (점용접 시 압흔 깊이 감소를 위한 절연팁 개발에 관한 연구)

  • 서승일;장상길
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.42-47
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    • 2003
  • Stainless rolling stocks are usually fabricated by spot welding process without painting. Indentation on the surface of the car body after spot welding injures the beauty of the stainless rolling stocks. In this study, insulated electrode tips to reduce the indentation are developed and applied to the actual spot welding works. The developed tips are composed of head, neck, hole for cooling water, body and resistance material. They provide large surface contact area with the base materials during spot welding and enhance the current density by necking. Experimental results using the developed tips show that small indentation and sufficient tensile shear strength is produced due to large contact area and enhanced current density.

A Study on Motion Recognition and Regeneration Method (운동패턴 인식과 재생산기법에 관한 연구)

  • Dang, Dac-Chi;Kang, Chang-Nam;Kim, Young-Bok
    • Journal of Power System Engineering
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    • v.18 no.4
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    • pp.97-103
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    • 2014
  • In this paper, the authors consider a robot motion control to cope with painting, welding jobs and etc. Especially, a method for easy recognition and regeneration of the robot motions made by the operator is proposed. The method is based on the process of accurate modelling, controller design and experimental evaluation. In this study, the model and controller for all motions are obtained individually, where the control system is designed on the robust control framework. And the experiment result with good control performance is presented.

Generation of Constant Orientation in Industrial Robots (산업용 로봇의 일정한 방향성 생성)

  • 이승황;양승한;박용국
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.2
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    • pp.95-102
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    • 2001
  • In general there are many degrees of freedom(DOFs) in industrial robots. So they have many poses of several special end-effectors positions and orientations. For that reason, industrial robots are used in a wide scope of industrial applica-tions such as welding, spray painting, deburring, and so on. In this research, an off-line continuous path planning method based on linear interpolation with parabolic blend is developed. The method safely maintains the constant orientation for base frame and end-effectors path within allowable error and minimizes the number of segments in path. This algorithm may apply to welding and painting in which the orientation is particularly significant. The simulation study of cartesian curve is carried out to show the performance of this algorithm.

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A Study on Stiffness Strengthening of Multi-articulated Robot for Cutting Processes (절삭가공을 위한 다축 로봇의 강성보강에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Kweon, Hyun-Kyu;Choi, Eun-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.39-45
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    • 2004
  • Generally industrial multi-articulated robots are used for parts assembly, welding, and painting processes. The high flexibility of them is very useful to not only parts assembly, welding, and painting processes, but also machining processes. But because of machining processes to need a high stiffness of machine structure, so machining is usually not tried at them, except deburring processes now. During past three years the works are carried out to improve the stiffness of a industrial multi-articulated robot With some gas spring as a first idea in this research area. As a result of that stiffness was significantly up, and found and investigated the machining possibility at it.

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Status quo Analysis on the Wearing Conditions of Working Clothes according to the Working Environment and Working Process -With reference to the Shipbuilding Industry Workers- (작업환경 및 공정에 따른 작업복 착의실태 분석 -조선업 근로자를 중심으로-)

  • Bae, Hyun-Sook;Park, Hye-Won;Park, Gin-Ah;Kim, Jie-Kwan
    • Fashion & Textile Research Journal
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    • v.12 no.2
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    • pp.203-213
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    • 2010
  • This study examined the wearing conditions of working clothes of shipbuilding industry workers according to the working environmental factors and working process features. It was also investigated the relationship between the wearing sense of working clothes and the overall comfort according to work processes. In the working process of shipbuilding industry, the process of fitting, welding, grinding and painting were chosen by considering work environmental factors, disaster types, hazardous materials, work process features, working clothes and safety equipments of each work categorized. The workers of fitting process usually wore the standard working clothes, while more than 60% of the workers of welding, grinding and painting wore the specialized protective clothes. The hazardous work environmental factors such as noise, heavy dust, high temperature and noxious fumes affected to the workers of fitting, welding and grinding. However, the workers of painting were greatly damaged by organic solvent. The dissatisfaction with the wearing performance of working clothes was highly shown in the sweat absorbency, moisture permeability and body protection. In respect of the correlation between the overall comfort and the wearing sense of working clothes, the satisfaction was decreased in orders of movement comfort> sensual comfort> physiological comfort.

Design Program of Deck Plate Slab System with Non-welding Truss Type Reinforced Bar (철근트러스 압접 데크플레이트 바닥 구조의 설계 프로그램)

  • Yoon, Myung-Ho;Oh, Sang-Hoon
    • Journal of The Korean Digital Architecture Interior Association
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    • v.8 no.1
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    • pp.57-64
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    • 2008
  • There are many problems in present truss-deck slab system for example welding defect, segregation, water leakage, rust and tarnish etc. These problems may be caused by spot welding thin galvanized steel plate and lattice bar. The TOX Joining Systems is to join metal sheets of different material and thickness with and without coating or painting without adding heat or a joining part. Newly developed TOX-deck slab system using non-welding joint is free from above mentioned problems. The objects of this study are suggestion of design strength of TOX joint by experimental and statistical analyses and development of window based program to design the TOX-deck slab system.

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