점용접 시 압흔 깊이 감소를 위한 절연팁 개발에 관한 연구

A Study on the Development of Insulated Electrode Tip for Spot Welding to Reduce Indentation

  • 서승일 (한국철도기술연구원 고속철도사업단) ;
  • 장상길 ((주)로템 생산기술부)
  • 발행 : 2003.02.01

초록

Stainless rolling stocks are usually fabricated by spot welding process without painting. Indentation on the surface of the car body after spot welding injures the beauty of the stainless rolling stocks. In this study, insulated electrode tips to reduce the indentation are developed and applied to the actual spot welding works. The developed tips are composed of head, neck, hole for cooling water, body and resistance material. They provide large surface contact area with the base materials during spot welding and enhance the current density by necking. Experimental results using the developed tips show that small indentation and sufficient tensile shear strength is produced due to large contact area and enhanced current density.

키워드

참고문헌

  1. Journal of KWS v.14 no.2 A Study on the Optimum Welding Conditions for Reducing the Depth of Indentation of Surface in Spot Welding S.I. Seo;J.K. Lee;S.K. Jang;B.W. Cha
  2. Journal of Japanese Welding Society v.42 no.3 Study on Determination of Optimum Welding Condition in Resistance Spot Welding K. Nakane;Y. Torii
  3. Resistance Welding Manual(2nd eidtion) American Welding Society
  4. 마이카판 Catalog 성원전기공업(주)
  5. YK45전극팁 Catalog 영일특수금속(주)
  6. Formulas for Stress, Strain and Structural Matrices Walter D. Pilkey
  7. JIS E 4049 Welded Joints of Stainless Steel for Railway Rolling Stock - Design Methods Japanese Industrial Standards