• Title/Summary/Keyword: PVD

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The Evaluation of PVD Coated HSS Endmill (HSS엔드밀의 PVD코팅 및 성능평가)

  • Lee, Sang-Seog
    • Journal of the Korean Society of Industry Convergence
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    • v.15 no.4
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    • pp.103-109
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    • 2012
  • To enhance the cutting performance of high speed steel(HSS) endmill, single and multilayer coating is applied on the substrated of the HSS endmill. Coating material reduces cutting force and enhances resistance against abrasive wear. This paper presents the physical vapour deposition(PVD) coating technology and evaluate the PVD coated HSS endmill. The performance of coated HSS endmills are fifteen times better than uncoated HSS endmill on proposed cutting conditions. The TiAlN monolayer coated endmills(futura nano coating) are better than those of multilayer coated endmills(futura coating) on machined surface and tool wear.

Performance and Safety of EDLC of PVdF-PVP Mixed Binder (PVdF-PVP 복합결합제를 이용한 EDLC의 성능과 안정성)

  • 김경민;오호성;정세일;이용욱;강안수
    • Proceedings of the Safety Management and Science Conference
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    • 2001.05a
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    • pp.319-324
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    • 2001
  • High surface area and high pore volume activated carbon was prepared by KOH activation of rice hull. The electrodes were fabricated by compounding the commercial and rice hull activated carbons with PVdF and PVdF-PVP mixed binders without addition of conductivity improver. The electrodes fabricated with rice hull activated carbon and PVdF-PVP mixed binders showed the best performance because the PVP played as a pore-forming agent. The electrode exhibited excellent electrochemical characteristics having 7.9 W.h/kg of energy density, 33.5 F/g of speific capacitance, 0.7 $\Omega$ of ESR and good efficiency of self-discharge compared with that fabricated with commercial activated carbons.

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Evaluation of Adhesion Properties of Arc PVD Coatings on Non-Nitrided and Nitrided Various Substrates (모재의 재질 및 질화층 형성에 따른 Arc PVD 코팅의 접합특성 평가)

  • Lee Jung-Min;Jun Sung-Jin;Ko Dae-Cheol;Kim Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1179-1186
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    • 2006
  • This paper was designed to assess the adhesive properties of hard coatings on non-nitrided and nitrided various tool steels. Estimations of adhesion were done to scratch test which is mainly used in hard coating. The critical load$(L_c)$ between coating and substrate is defined through analysis of frictional load vs. normal load curve, signals of acoustic emission and optical observations. Coatings employed in this study are TiN, CrN and TiAlN, tools as substrates are STD11, STD61 and SKH51. It was classified to substrates with/without intermediate nitrided layer and hard coatings on substrate were deposited by arc PVD. Results showed that harder substrates and coatings give higher values of critical loads.

Evaluation of Adhesion properties of Arc PVD coatings for Micro Forming Die (미세성형용 금형 Arc PVD 코팅의 밀착력 평가)

  • Lee J. M.;Ko D. C.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.186-189
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    • 2005
  • This paper was designed to assess the adhesive properties of hard coatings on non-nitrided and nitrided various tool steels. Estimations of adhesion were done to scratch test which is mainly used in hard coating. The critical load(Lc) between coating and substrate is defined through analysis of frictional load vs. normal load curve, signals of acoustic emission and optical observations. Coatings employed in this study are TiN, CrN and TiAlN, tools as substrates are STD11, STD61 and SKH51. It was classified to substrates with/without nitrided layer and hard coatings on substrate were deposited by arc PVD. Results showed that harder substrates and coatings give higher values of critical loads.

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The Evaluation of PVD Coated HSS Endmill (HSS엔드밀의 PVD코팅 및 성능평가)

  • Lee, Sang-Seog
    • Journal of the Korean Society of Industry Convergence
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    • v.16 no.4
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    • pp.119-125
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    • 2013
  • To enhance the cutting performance of high speed steel(HSS) endmill, single and multilayer coating is applied on the substrated of the HSS endmill. Coating material reduces cutting force and enhances resistance against abrasive wear. This paper presents the physical vapour deposition(PVD) coating technology and evaluate the PVD coated HSS endmill. The performance of coated HSS endmills are fifteen times better than uncoated HSS endmill on proposed cutting conditions. The TiAlN monolayer coated endmills(futura nano coating) are better than those of multilayer coated endmills(futura coating) on machined surface and tool wear.

Development Status of Continuous PVD Coating Technology on Metal Strips (금속 Strip의 연속 PVD 코팅기술 개발 현황)

  • Kim, Tae-Yeop;Lee, Dong-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.205-205
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    • 2015
  • PVD 기술이 반도체나 LCD 등의 전자산업에서 주력기술로 성장하는 과정에서, 금속 Strip 소재에 연속적으로 PVD 코팅을 실시하기 위한 연구개발과 상용화 노력이 진행되어왔다. 이미 1960년대에 강판 표면에 Al을 증착시키기 위한 공정이 상용화된 실적이 있었지만, 전기도금이나 용융도금에 비해 기술의 확산이 빠르게 이루어지지 않았고, 1980년대 후반에 일본에서 전기도금을 대체하기 위한 공정으로 상용화공정을 건설하였지만, 결국은 경제성을 확보하지 못하여 도태되는 과정을 겪어왔다. 하지만, 1990년대 이후 유럽과 한국을 중심으로 연속코팅기술에 대한 연구개발이 꾸준히 진행되어 왔으며, 최근 이슈가 되고 있는 자동차용 초고강도강의 코팅기술로 PVD 기술이 재조명되고 있다.

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Effects of the composition and the pressing rate of electrode on the internal resistance and the battery characteristic (전극 조성 및 압착율에 의한 내부저항과 전지특성)

  • 정재국;진봉수;문성인;윤문수;남효덕
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.11a
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    • pp.421-424
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    • 2000
  • We have examined the impedance characteristics and the rate characteristics of LPB. As results, the impedance of LPB decreased with increased pressing rate of electrodes, adding amounts of PVdF and VGCF. And the rate characteristics of LPB increased with the a increase of pressure-rate, PVdF and VGCF contents. The rate characteristics of LPB was improved by pressing of electrode and adding of VGCF content. And specific capacity of anode was increased with adding amounts of PVdF. Higher pressing rate of electrodes, higher adding amounts of PVdF and VGCF was necessitated good rate characteristics for lithium polymer battery.

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Recent Progress in New Functional Coating Technology (신기능성 표면처리강판 제조기술의 최근 진보)

  • Kim, Tae-Yeop
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.37-37
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    • 2012
  • The coated steels, mainly with zinc by either hot-dip galvanizing or electroplating, are widely used for panels of automotive, electrical appliances and construction, whose size of world market have reached 130 million tons in 2008. Current issues for the coated steels can be integrated in terms of high functionality, low cost, environment-friend and available resource. The best solution can be provided if thin layer coating with higher quality is produced by an eco-friendly process, and PVD, physical vapor deposition, can be an alternative practice to existing coating processes. PVD technologies have been very common ones in electronic and semiconductor industries, but recognized as non-profitable processes for the coated steels due to low process speed and lack of continuous operation skills. Systematic researches from 1990s in Europe, even though discouraged by a shutdown of the first Japanese PVD coating plant in 1999, have realized several continuous PVD coating plants, and also enhanced launching of developments in steel industries. To be successful with PVD coating technologies over existing ones, productivity to meet economics should be created from a highly sophisticated process. Some PVD technologies fit for the high-speed process will be introduced together with experiences from industrial applications.

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19F NMR investigation on the ratio of amorphous to crystal for the binder PVdF in Li ion battery

  • Im, Jong-san;Park, Junghwan;Kim, Kyoung Soo;Jung, Hyunok
    • Journal of the Korean Magnetic Resonance Society
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    • v.23 no.1
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    • pp.1-5
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    • 2019
  • $^{19}F$ NMR experiments were carried out to observe the change of the characteristics of the PVdF binder which is an auxiliary material of the lithium ion battery. PVdF has various crystalline or amorphous phases by thermal treatment. A mixture of cathode and auxiliary materials including PVdF was coated on aluminum foil as an electron collector and then subjected to thermal treatment at various temperatures. The overlapped $^{19}F$ NMR signals obtained from the various phases were separately convoluted into the respective phases, and it was found that there was a relative ratio change of these phases. In addition, the crystal and amorphous phase of PVdF was changed during the vacuum drying, which is the last step of the actual electrode manufacturing. It was observed that the relative amount of amorphous phase, which may affect the flexibility of the electrode or the wettability of the electrolyte, abruptly changes after a certain temperature.

Study on the Method of Determining Equivalent Circle of Band-shaped Prefabricated Vertical Drains (판상 연직배수재의 유효 등가경 결정 방법에 관한 연구)

  • You, Seung-Kyong;Oda, Kazuhiro
    • Journal of the Korean Geotechnical Society
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    • v.24 no.6
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    • pp.95-100
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    • 2008
  • In the design of ground improvement using band-shaped prefabricated vertical drains (PVD), it is required to determine a reasonable equivalent circle of PVDs. In this paper, a series of numerical analyses on soft clay ground improved by PVD were carried out in order to investigate the resonable equivalent circle of PVD considering consolidation behavior of improved soft clay ground by PVD. The applicability of numerical analyses, in which an elasto-viscoplastic three-dimensional consolidation finite element method was applied, could be confirmed comparing with consolidation behavior simulated at the laboratory. And, through the results of the numerical analyses, consolidation behaviors of soft clay ground with elapsed time were elucidated, together with the equivalent circle of PVD considering consolidation behaviors.