• Title/Summary/Keyword: PTA Overlay

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A Study on the Abrasive Wear Properties of the PTA Overlay Layers using the Super Alloy Powder (초내열합금분말에 의한 PTA 오버레이부의 연삭 마모 특성 연구)

  • Kim, Young-Sik;Choi, Young-Gook;Lim, Chang-Hoon;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.80-84
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    • 2009
  • The Plasma Transferred Arc (PTA) overlay welding method is lately introduced as one of the most useful surface overlay method of the engine component. In this paper, the overlay welding on the SNCrW heat resisting alloy was conducted by the PTA overlay welding process using the super alloy powder. The characteristics of the overlay layers were investigated through the metallurgical and abrasive test. Experimental results showed that the overlay on the SNCrW heat resisting alloy surface was successfully made without hot cracking. The friction wear characteristics of the Co-base Stellite 6 overlayer were most superior. However the abrasive wear characteristics were most inferior in the Co-base Stellite 6 overlayer.

Recent Study of Overlay Welding on Welding methods (용접방법에 따른 오버레이 용접기술의 연구동향)

  • Yoo, Ho-Cheon
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.11-20
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    • 2013
  • Recent developing tendency of overlay welding on welding methods are studied by searching of NDSL, ScienceDirect and KIPRIS. PTA, Laser cladding, SMAW, GTAW, GMAW, SAW and ESW are selected as welding methods. Development and improvement of various new overlay welding processes and technology are introduced, especially PTA and Laser cladding in abroad overlay welding technology are activated substantially.

A Study on the Surface Modification of the Super Alloy by Plasma Transferred Arc Overlay Welding Method

  • Kim, Young-Sik;Lim, Chang-Hoon;Hwang, Won-Seok;Choi, Young-Gook
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.7
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    • pp.852-856
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    • 2007
  • The Plasma Transferred Arc(PTA) overlay welding method is lately introduced as one of the most useful surface overlay method of the engine component. In this paper, the overlay welding method on the Nimonic super alloy was established by the PTA overlay welding process using the same super alloy powder. The characteristics of the Co-base and Ni-base super alloy overlay layers were investigated through the metallurgical, abrasive and cavitation erosion test. The abrasive and cavitation characteristics were investigated at room and high temperature.

A Study on the Characteristics of the Ni base Super Alloy Overlay Layer by Plasma Transferred Arc (PTA) Method (Ni 계 초내열합금의 PTA 오버레이 층 특성에 관한 연구)

  • Kim Young-Sik;Choi Young-Goog;Lee Kwang-Ryeol
    • Journal of Welding and Joining
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    • v.24 no.3
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    • pp.49-54
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    • 2006
  • The Plasma Transferred Arc (PTA) overlaying method is lately introduced as one of the most useful surface modification method of the engine component. In this paper, the characteristics of the Co-base and Ni-base super alloy overlay layers by PTA method were investigated through the metallurgical, abrasive and cavitation erosion test. Experimental results showed that the abrasive wear resistance of the Co-base Stellite 6 overlayer was the most superior and followed in order of Nimonic 80A, Inconel 625 and Inconel 718. However, the cavitation erosion characteristic of the Stellite 6 overlayer was the most inferior and it was better in order of Inconel 625, Inconel 718 and Nimonic 80A.

Recent Study in Variation of Welding Materials for Overlay Welding (오버레이 용접에 있어서 용접재료에 따른 최신 연구동향)

  • Yoo, Ho-Cheon
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.17-26
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    • 2013
  • Recent developing tendency of overlay welding on welding materials are studied by searching of NDSL, Science Direct, KIPRIS and so on. Fe, Co, Ni and WC are selected as welding materials. Development and improvement of various new overlay welding technology, especially improvement of quality and formation of crack are introduced. Also the prospective technologies of overlay welding are anticipated.

An Application of PTA Method for the Endurance and Wear Surface Characteristics of Agricultural Implements (농업기계의 내마모 특성 개선을 위한 PTA 표면 개질법의 적용)

  • 김창수;최중섭
    • Journal of Biosystems Engineering
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    • v.24 no.6
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    • pp.473-478
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    • 1999
  • Recently, it is necessary fir surface materials to be low cost and to keep well endurable and wear in machinery field. Since most good materials with endurance and wear are expensive, they are being studied hard to modify to surface materials with endurance and wear, which overlay with the surface membrane completely. One of them is PTA(Plasma Transferred Arc Overlaying Process) method, which gets into the spotlight. It is thought to be an optimum method, since this method of overlays properly materials with about 3∼5cm surface membrane. It is necessity for the modified materials with endurance and wear to improve within the agricultural environment. Therefore, this research was used the PTA method to endure and wear a material. This method proved to be a reliable method for overlaying the membrane on the materials of an economical agricultural machinery.

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Formation of Ti and Ti ceramics composite layer on aluminium alloy (Ti 및 Ti계 세라믹스에 의한 Al합금의 표면복합합금화)

  • ;;;松田福久;中田一博
    • Journal of Welding and Joining
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    • v.13 no.1
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    • pp.103-114
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    • 1995
  • Plasma Transferred arc(PTA) hard facing process has been developed to obtain an overlay weld metal having excellent wear resistance. The effect of Ti, TiSi$_{2}$ and TiC powders addition on the surface of Aluminum alloy 5083 has been investigated with PTA process. This paper describes the result of test the performance of the overlay weld metal. The result can be summarized as follows 1. Intermetallic compound is formed on surface of base metal in Ti or TiSi$_{2}$ powder but the reaction with surface of base metal is little seen in TiC powder. 2. In formation of composite layer on aluminum alloy surface by plasma transferred arc welding process, high melting ceramics like TiC powder is excellent. 3. The multipass welding process is available for formation of high density of powder. But the more number of pass, the less effect of powder, it is considered, and limits of number of pass. 4. By increasing area fraction of TiC powder on Al alloy surface, in especially TiC powder the hardness increase more than 40% area fraction and 88% shows about Hv 700.

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