• 제목/요약/키워드: PM steel

검색결과 243건 처리시간 0.031초

Influence of Tempering Temperature and Microstructure on Wear Properties of Low Alloy PM Steel with 1-2% Ni Addition

  • Tekeli, Suleyman;Gural, Ahmet;Guru, Metin
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1004-1005
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    • 2006
  • The effect of tempering temperature and microstructure on dry sliding wear behavior of quenched and tempered PM with 0.3% graphite and 1-2% Ni steels was investigated. The sintered specimens were quenched from $890^{\circ}C$ and then tempered at $200^{\circ}C$ and $600^{\circ}C$ for 1 hr. Wear tests were carried out on the quenched$\neq$tempered specimens under dry sliding wear conditions using a pin-on-disk type machine at constant load and speed. The experimental results showed that the wear coefficient effectively increased with increasing tempering temperature and decreased with increasing Ni content.

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Influence of Sintering Parameters on the Mechanical Performance of PM Steels Pre-alloyed with Chromium

  • Bergman, Ola;Lindqvist, Bjorn;Bengtsson, Sven
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.280-281
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    • 2006
  • Powder grades pre-alloyed with 1.5-3 wt% chromium can be successfully sintered at the conventional temperature $1120^{\circ}C$ although well-monitored sintering atmospheres are required to avoid oxidation. Mechanical properties of the Cr-alloyed PM grades are enhanced by a higher sintering temperature in the range $1120-1250^{\circ}C$, due to positive effects from pore rounding, increased density and more effective oxide reduction. Astaloy CrM (Fe-3 wt% Cr-0.5 wt% Mo) with 0.6 wt% graphite added obtains an ultimate tensile strength of 1470 MPa and an impact strength of 31 J at density $7.1\;g/cm^3$, after sintering at $1250^{\circ}C$ followed by cooling at $2.5^{\circ}C/s$ and tempering.

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분말야금을 위한 타이타늄 제련기술 현황 (Current Status of Titanium Smelting Technology for Powder Metallurgy)

  • 손호상
    • 한국분말재료학회지
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    • 제28권2호
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    • pp.164-172
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    • 2021
  • Titanium is the ninth most abundant element in the Earth's crust and is the fourth most abundant structural metal after aluminum, iron, and magnesium. It exhibits a higher specific strength than steel along with an excellent corrosion resistance, highlighting the promising potential of titanium as a structural metal. However, titanium is difficult to extract from its ore and is classified as a rare metal, despite its abundance. Therefore, the production of titanium is exceedingly low compared to that of common metals. Titanium is conventionally produced as a sponge by the Kroll process. For powder metallurgy (PM), hydrogenation-dehydrogenation (HDH) of the titanium sponge or gas atomization of the titanium bulk is required. Therefore, numerous studies have been conducted on smelting, which replaces the Kroll process and produces powder that can be used directly for PM. In this review, the Kroll process and new smelting technologies of titanium for PM, such as metallothermic, electrolytic, and hydrogen reduction of TiCl4 and TiO2 are discussed.

TAS (Total Analysis System)를 이용한 SB-TRIP강에서의 2-D & 3-D 미세구조 분석 연구 (2-D & 3-D Observations on the microstructures of Super Bainitie TRIP Steels using Total Analysis System)

  • 설재복;임영록;박찬경
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.209-212
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    • 2009
  • It has been widely reported that carbide-free bainitic steels or super-bainite WP (SB-TRIP) steels for the automotive industry are a new family of steels offering a unique combination of high strength and ductility. Hence, it is important to exactly evaluate the volume fraction of RA and to identify the 3-D morphology of constituent phases, because it plays a crucial role in mechanical properties. Recently, as electron back-scattered diffraction (EBSD) equipped with focused ion beam (FIB) has been developed, 3-D EBSD technique for materials science are used to these steels. Moreover, newly developed atom probe tomography (APT) technique can provide the exact distribution and chemical concentration of alloying elements in a sub-nm scale. The APT analysis results indicate exactly the distribution and composition of alloying elements in the austenite and bainite phases of SB-TRIP steels with the atomic-scale resolution. And thus, no partitioning of aluminum and manganese atoms was showed between the austenite containing $7.73{\pm}0.39$ at% C and the bainitic ferrite associated with $0.22{\pm}0.06$ at% C in the SB-TRIP steel.

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Fe-18Mn TWIP강의 Pre-strain에 따른 저주기 및 고주기 피로 수명 예측 모델 (A Prediction Model for Low Cycle and High Cycle Fatigue Lives of Pre-strained Fe-18Mn TWIP Steel)

  • 김용우;이종수
    • 소성∙가공
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    • 제19권1호
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    • pp.11-16
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    • 2010
  • The influence of pre-strain on low cycle fatigue behavior of Fe-18Mn-0.05Al-0.6C TWIP steel was studied by conducting axial strain-controlled tests. As-received plates were deformed by rolling with reduction ratios of 10 and 30%, respectively. A triangular waveform with a constant frequency of 1 Hz was employed for low cycle fatigue test at the total strain amplitudes in the range of ${\pm}0.4\;{\sim}\;{\pm}0.6$ pct. The results showed that low-cycle fatigue life was strongly dependent on the amount of pre-strain as well as the strain amplitude. Increasing the amount of prestrain, the number of reversals to failure was significantly decreased at high strain amplitudes, but the effect was negligible at low strain amplitudes. A new model for predicting fatigue life of pre-strained body has been suggested by adding ${\Delta}E_{pre-strain}$ to the energy-based fatigue damage parameter. Also, high-cycle fatigue lives predicted using the low-cycle fatigue data well agreed with the experimental ones.

설비 관리를 위한 지식기반 정보관리 시스템의 개발 (Development of a Knowledge-based Information Management System for Plant Maintenance)

  • 임형상;박영재;이상민;최재붕;김영진;노은철;이병인
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.149-156
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as riskbased inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system, which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

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설비 관리를 위한 지식기반 정보관리 시스템의 개발 (Development of a Knowledge-Based Information Management System for Plant Maintenance)

  • 박영재;이상민;임형상;최재붕;김영진;노은철;이병인
    • 대한기계학회논문집A
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    • 제27권11호
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    • pp.1933-1940
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    • 2003
  • Recently, the importance of plant maintenance(PM) was highly raised to provide efficient plant operation which highly affects the productivity. For this reason, a number of engineering methodologies, such as risk-based inspection(RBI), fitness for service guidelines(FFS), plant lifecycle management(PLM), have been applied to improve the plant operation efficiency. Also, a network-based business operation system, which is called ERP(Enterprise Resource Planning), has been introduced in the field of plant maintenance. However, there was no attempt to connect engineering methodologies to the ERP PM system. In this paper, a knowledge-based information system for the plant operation of steel making company has been proposed. This system which is named as K-VRS(Knowledge-based Virtual Reality System), provides a connection between ERP plant maintenance module and knowledge-based engineering methodologies, and thus, enables network-based highly effective plant maintenance process. The developed system is expected to play a great role for more efficient and safer plant maintenance.

아크 이온 플레이팅법에 의해 증착된 TiN과 TiAlN 박막의 기계적 특성 비교 (A comparative study on mechanical properties of TiN and TiAlN films prepared by Arc Ion Plating Technique)

  • 윤석영;이윤복;김광호
    • 한국표면공학회지
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    • 제35권4호
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    • pp.199-205
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    • 2002
  • TiN and TiAlN films were deposited on SKD 11 steel substrates by an arc ion plating (AIP) technique. The crystallinity and morphology for the deposited films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The mechanical properties of both films were investigated through the indentation, impact, and wear test. Those films fairly adherent to SKD 11 steel substrate, showed hardness values of 2300 $\pm$ 100kg/$\textrm{mm}^2$ and 3200 $\pm$ 100kg/$\textrm{mm}^2$ with a load of 25g, respectively. During impact test, TiAlN films showed much superior impact wear resistance to TiN films. It could be suggested that the TiN films was failed relatively by plastic deformation with oxidation during impact test, while TiAlN films was failed by brittle fracture and resisted the oxidation by the impact energy. The friction coefficient of TiAlN films became lower than that of TiN films at high sliding speed condition although it was higher than that of TiN films at low speed. Therefore, TiAlN films was suggested to be more advantageous than TiN films for high speed machining fields.

Comprehensive Wear Study on Powder Metallurgical Steels for the Plastics Industry, Especially Injection Moulding Machines

  • Gornik, Christian;Perko, Jochen
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.399-400
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    • 2006
  • M390 microclean(R) of $B{\ddot{o}}hler$ Edelstahl is a powder metallurgical plastic mould steel with a high level of corrosion and wear resistance and therefore often used in the plastics processing industry. But as a consequence of rapidly advancing developments in the plastics processing industry the required level of wear resistance of tool steels in this field is constantly rising. For that reason a new PM tool steel with higher hardness values and an increased amount of primary carbides has been developed to improve the resistance against abrasive and adhesive wear. The wear resistance of both steels against adhesive situations for components of the plastification unit of injection moulding machines has been tested with a novel method. In case of processing polyolefins with an injection moulding machine it was found that there is adhesive wear between the check-ring and the flights of the screw tip of the non-return valve under certain circumstances. The temperature in that region was measured with an infrared temperature sensor. The existence of significant peaks of that signal was used as an indicator for an adhesive wear situation.

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미생물연료전지의 가축분뇨 처리 가능성 연구 (Studies on a Feasibility of Swine Farm Wastewater Treatment using Microbial Fuel Cell)

  • 장재경;김세희;유영선;이성현;김종구;강연구;김영화;최정은
    • 한국미생물·생명공학회지
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    • 제38권4호
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    • pp.461-466
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    • 2010
  • 본 연구는 미생물연료전지를 이용하여 액비를 처리하고 동시에 유용한 전기에너지 발생이 가능한지를 실험한 것이다. 탄소섬유전극(graphite felt)와 스테인레스 스틸망을 다른 비율로 충진한 single-chamber 미생물연료전지를 이용하였으며 탄소섬유전극보다 스테인레스망을 더 많이 충진한 미생물연료전지를 대조구(CMFC)로 하여 탄소섬유전극이 더 많이 충진된 미생물연료전지(SMFC)와 서로 비교하였다. 농화 배양이 끝난 후, SMFC로부터 발생되는 전류는 $3.167{\pm}80\;mg/L$ 의 액비를 공급할 때 18 mA가 안정적으로 발생되었다. 이때 최대 전력밀도와 전류밀도는 각각 $680\;mW/m^3$$3,770\;mA/m^3$이었으며, CMFC의 전력밀도와 전류밀도보다는 높았다. 화학적산소요구량(COD)는 SMFC와 CMFC에서 $3.718{\pm}80\;mg/L$에서 $865{\pm}21$$930{\pm}14\;mg/L$로 감소하여 각각 72.7%와 70.6%가 감소되었다. SMFC와 CMFC로부터 부유물질(SS)은 99% 이상이 감소되는 것을 확인하였다. 또한 SMFC의 암모니아성질소, 질산성질소, 그리고 인산염인과 같은 영향물질 농도의 변화도 각각 65.4%, 57.5%, 그리고 73.7%이 감소되었으며 CMFC의 경우도 거의 유사한 제거율을 보였다. 이들 결과로부터 저가 재료가 충진한 미생물 연료전지를 이용함으로써 경제적 효과를 기대할 수 있음은 물론 가축분뇨로부터 적지만 전기 에너지가 발생하는 것을 확인할 수 있었다.