• Title/Summary/Keyword: PLC Monitoring

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Implementation of Zigbee/PLC Gateway System for U-Health Care (유비쿼터스 헬스케어를 위한 Zigbee/PLC 게이트웨이 시스템 구현)

  • Kim, Sung-Yun;Kang, Kyung-Il;Kweon, Min-Su;Rhee, Young-Chul
    • The Journal of the Korea institute of electronic communication sciences
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    • v.5 no.3
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    • pp.332-338
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    • 2010
  • In this paper, Zigbee/PLC gateway system is designed for Ubiquitous health care. A protocol conversion algorithm for smooth information exchange between Zigbee and PLC communication has been implemented on the gatway. If a moving object is detected by wireless sensor, the data is transmitted to gateway. Zigbee/PLC gateway analyzes received data and transmits to Power Line Communication for real-time monitoring. Implemented system is can support elder who lives alone activity analysis, crime prevention system, Home network service.

A Study on Monitoring Drilling using Torque from Main Spindle Based on PLC in CNC Machine Tools (PLC 기반 주축 모터의 토크에 의한 드릴링 절삭상태 감시에 관한 연구)

  • Yoon, Sang-hwan;Moon, Sung-min;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.7-15
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    • 2018
  • Drilling processes require a cutting monitoring function that can be analyzed and gives feedback about strange conditions, tool collision and tool wear in real time. In this study, we proposed a drill monitor using the torque from the main spindle in CNC machine tools and a PROFIBUS network as a PLC-based interface. This paper studied drilling torque changes depending on drill size, the repetition cutting of the drilling and the drill's wear in the same cutting conditions. The material of the drills was high speed steel (HSS) and uncoated. The drills chosen were 2.7 mm, 6.7 mm, and 10.0 mm in diameter. These drills were selected because they had basic holes for their taps.

Implementation of Diagnostic Monitoring System for Auxiliary Relay (보조계전기의 진단 모니터링 시스템 구현)

  • Chang, Yong-Hoon;Nam, Jae-hyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2016.10a
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    • pp.709-711
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    • 2016
  • An automatic control system to control a machinery system is managed by the PLC(Program Logic Control) and measured a machinery status from the sensor information to improve productivity in the industry field. This paper to propose a diagnostic monitoring system consists of a relay module, a one-chip processor module and a computer monitoring system. To improve productive capacity, the system is to check an auxiliary relay's trouble by a real-time monitoring.

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Development of real-time monitoring system using wired and wireless networks ina full-scale ship

  • Paik, Bu-Geun;Cho, Seong-Rak;Park, Beom-Jin;Lee, Dong-Kon;Bae, Byung-Dueg
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.2 no.3
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    • pp.132-138
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    • 2010
  • In the present study, the real-time monitoring system is developed based on the wireless sensor network (WSN) and power line communication (PLC) employed in the 3,000-ton-class training ship. The WSN consists of sensor nodes, router, gateway and middleware. The PLC is composed of power lines, modems, Ethernet gateway and phase-coupler. The basic tests show that the ship has rather good environments for the wired and wireless communications. The developed real-time monitoring system is applied to recognize the thermal environments of main-engine room and one cabin in the ship. The main-engine room has lots of heat sources and needs careful monitoring to satisfy safe operation condition or detect any human errors beforehand. The monitoring is performed in two regions near the turbocharger and cascade tank, considered as heat sources. The cabin on the second deck is selected to monitor the thermal environments because it is close to the heat source of main engine. The monitoring results of the cabin show the thermal environment is varied by the human activity. The real-time monitoring for the thermal environment would be useful for the planning of the ventilation strategy based on the traces of the human activity against inconvenient thermal environments as well as the recognizing the temperature itself in each cabin.

A Study on Development of Disaster Prevention Automation System on IT using One-chip Type PLC (원칩형 PLC를 이용한 IT 기반 방재용 자동화시스템 개발에 관한 연구)

  • Kwak, Dong-Kurl
    • The Transactions of the Korean Institute of Power Electronics
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    • v.16 no.2
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    • pp.97-104
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    • 2011
  • This paper deals with the quick and precise disaster prevention automation system (DPAS) based on information communication technology (IT) that detects fire and disasters in the building automatically and quickly and then activates the facilities to extinguish fire and disasters, monitoring such situation in a real time through wire-wireless communication network. The proposed DPAS is applied a programmable logic controller (PLC) of one-chip type which is smallsize and lightweight and also has highly sensitive-precise reliabilities. The one-chip type PLC analyzes detected signals from sensors in a case of fire and disasters, then activates fire extinguishing facilities for rapid suppression. The detected data is also transferred to a remote situation room through wire-wireless network of RS232c and bluetooth communication. The transferred data sounds an emergency alarm signal, and operates a monitoring program. The proposed DPAS based on IT will minimize the life and wealth loss from rapid measures while prevents fire and disasters.

Development of Low Power PLC Modem for Monitoring of Power Consumption and Breaking of Abnormal Power (전력감시 및 이상전력 차단 기능을 갖는 저전력 전력선통신 모뎀 개발)

  • Yoon, Jae-Shik;Wee, Jung-Chul;Park, Chung-Ha;Song, Yong-Jae;Kim, Jae-Heon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.11
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    • pp.2281-2285
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    • 2009
  • Powerline communication is the data signal which is modulated by carrier frequency through the installed powerline at in-home or office is transmitted and received signals are separated into data signal with using band-pass filter which cent-frequency is carrier frequency. The home gateway, an equipment which works as an gateway for ubiquitous home network, relays all functions of a home network. The home gateway must always be connected in order to provide seamless services. However it gives unfavorable power consumption. Therefore the needs for working in maximum power saving mode while there is no data traffic and for invoking to the normal function when it is necessary. So, in this paper we survey the development of low power PLC modem monitoring of power consumption and breaking abnormal power in the home Network.

Development of Programmable Logic Controller-Based Supervisory System for Group Production Machine (그룹 생산설비에 대한 PLC 기반 감시시스템 개발)

  • Cho, Yongsik;Ahn, Junghwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.15-20
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    • 2014
  • The manufacturing equipment on most shop floors consists of numerical control machines, and the condition of each piece of equipment is monitored and controlled by an internal sensor or programmable logic controller (PLC). To control and monitor production lines that consist of an equipment or production module, a separate control and monitoring system such as a manufacturing execution system should be introduced. However, there is no standardized system, and it is costly and difficult to build a system for small or medium-sized plants. In this paper, a PLC-based supervisory system for operation control of a group of production machines is proposed, and the developed PLC-based system is evaluated by applying it to a computer numerical control machine.

Development of fault diagnosis and tole-service technology for CNC implementation (CNC 실장 고장진단 및 원격 서비스 기술 개발)

  • 김동훈;김선호;김도연;윤원수;김찬봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.7-10
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    • 2002
  • The diagnosis of faults of machine tool, which is controlled by CNC and PLC, is generally based on ladder diagram of PLC. Because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching for logical relation to fault reasons is required a lot of fault experiences and times, because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault lastly and correctly. The diagnosed reasons for fault are tele-serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

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CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

A Case Study on the Implementation of a River Water Level Monitoring System using PLC(Programmable Logic Controller) and Public Telecommunication Network (PLC(Programmable Logic Controller)와 공중통신망을 이용한 하천수위감시시스템 구축 사례 연구)

  • Kim, Seokju;Kim, Minsoo
    • The Journal of Society for e-Business Studies
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    • v.20 no.4
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    • pp.1-17
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    • 2015
  • A river water level monitoring system which prevents salt water damages and effectively excludes floods has been developed to contribute efficient operation of Nakdong river estuary barrage. The system can be used for monitoring upstream conditions more quickly and do appropriate responses over changes. Telemetry and telecontrols using PLCs have been built at the three sites that directly influence on the operation of barrage gates, and are linked to Nakdong river estuary barrage's IOS (Integrated Operation System) through public communication networks. By using PLC, the system can achieve even higher reliability and versatility than before as well as easy management. By power control devices, we can remotely control the power of PLCs to treat the minor troubles instantly without going on-sites. The power control devices also save data in preparation for the cases of communication failures. The system uses ADSL (FTTH) as a main network between SCADA server and PLCs, and CDMA (M2M) as a secondary network. In order to compensate security vulnerabilities of public communication network, we have installed the VPNs for secure communication between center and the observation stations, just like a dedicated network. Generally, river water level observations have been used custom-manufactured remote terminals to suit their special goals. However, in this case, we have established a system with open architecture considering the interface between different systems, the ease of use and maintenance, security, price, etc.