• Title/Summary/Keyword: Overlay Welding

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Effect of Welding Condition on Microstructure of Transient Zone in Overlay Weld of 3Cr-1Mo Steel/STS-309L (3Cr-1Mo강/STS-309L 오버레이 용접부의 천이영역 조직에 미치는 용접조건의 영향)

  • 김동진;김병훈;지병하;김정태;김성곤;강정윤;박화순
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.176-176
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    • 2000
  • Recently developed Austenite stainless steel,309L was to overlay on 3Cr-1Mo-V-Ti-B steels, using Electroslag welding process, which wide electrodes were adopted. Transition region in welding interlayer relating to disbonding crack was investigated. Also. the effect of welding condition on the width of transition region and coarsening grains of the austenite were studied.1) With increasing welding speed the width of martensite at transient region was increased, but the amount of delta ferrite in weld metal was reduced, being fine grained.2) The form of martensite at the transition region was occured by reversible transition region, leading to increasing Ms point.3) With increasing welding speed, the grain of austenite formed at the welding interface was finer. With increasing welding current under the same welding speed, the grain size of the austenite was finer. At high current, original grain size of the austenite is coarse, but the austenite has fine grains because the austenite was transformed to martensite during cooling.4) In the case of high welding speed, the width of martensite at the welding interface was increased, but the grain size of austenite at the welding interface was finer. This indicates that the inhibition of disbonding crack may be achieved through dispersening fine carbides in the grain boudary.(Received August 3, 1999)

Effect of Welding Condition on Microstructure of Transient Zone in Overlay Weld of 3Cr-1Mo Steel/STS-309L (3Cr-1Mo강/STS-309L 오버레이 용접부의 천이영역 조직에 미치는 용접조건의 영향)

  • 김동진;김병훈;지병하;김정태;김성곤;강정윤;박화순
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.49-56
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    • 2000
  • Recently developed Austenite stainless steel, 309L was used to overlay on 3Cr-1Mo-V-Ti-B steels, using Electroslag welding process, which wide electrodes were adopted. Transition region in welding interlayer relating to disbonding crack was investigated. Also, the effect of welding condition on the width of transition region and coarsening grains of the austenite were studied. 1) With increasing welding speed the width of martensite at transient region was increased, but the amount of delta ferrite in weld metal was reduced, being fine grained. 2) The form of martensite at the transition region was occurred by reversible transformation during cooling since the interdiffusion of Cr and Ni from weld metal and Fe and C from base metals at the transition region, causes to lowering the concentration of Cr and Ni at the transition region, leading to increasing Ms point. 3) With increasing welding speed, the grain of austenite formed at the welding interface was finer. With increasing welding current under the same welding speed, the grain size of the austenite was finer. At high current, original grain size of the austenite is coarse, but the austenite has fine grains because the austenite was transformed to martensite during cooling. 4) In the case of high welding speed, the width of martensite at the welding interface was increased, but the grain size of austenite at the welding interface was finer. This indicates that the inhibition of disbonding crack may be achieved through dispersening fine carbides in the gain boundary.

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Effect of Process Parameters on Laser Overlay Behavior of Fe-based Alloy Powder on Aluminum Substrate (공정 변수에 따른 Al 모재와 Fe계 합금 분말의 레이저 오버레이층 거동)

  • Yoo, Yeon-Gon;Kang, Nam-Hyun;Kim, Cheol-Hee;Kim, Jeong-Han;Kim, Mok-Soon
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.30-36
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    • 2007
  • A joining of dissimilar metal combination faces significant problems such as poor strength and cracking associated with brittle intermetallic compounds(IMC) formed. An application of laser allows low heat input; leading to less dilution and smaller heat affected zone. The $CO_2$ laser overlay was conducted on an AC2B alloy with feeding Fe-based powders. The overlay area was significantly influenced from the travel velocity rather than the powder feeding rate. The interface between the overlay and substrate consisted of the hard and brittle IMC($FeAl_3,\;Fe_3Al,\;Fe_2Al_5$), which initiating and propagating the crack. The reciprocating test for the slide wear was conducted on a multi-pass overlay experiment. Comparing with the multi-pass overlay with no overlap, the overlay with 50% overlap showed better wear resistance.

A Study on the Overlay Welding Process Optimization of GTAW by Double Torch (GTAW Double Torch의 육성용접 공정최적화에 관한 연구)

  • Lim, Byung-Chul;Son, Young-San
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.73-78
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    • 2016
  • In this study, GTAW was carried out on austenitic STS316 stainless steel. Overlay welding with the stellite-base filler metal was implemented using a double torch. The response variable was calculated on the measured Vickers hardness for process optimization using the Taguchi method and its response variable was then analyzed about effect on overlay welding characteristics. The optimal process design by the Taguchi method is extremely effective in the overlay welding process for the multiple response variables. In addition, the effects of contribution rate about each response variable was analyzed easily. The conditions of the optimal process were 105A, 18V, pre-heat treatment at $200^{\circ}C$, and post weld heat treatment at $100^{\circ}C$. The Vickers hardness of the specimens produced under the optimal condition of GTAW by the double torch was 8.19% higher than that by a single torch.

Hot Cracking Behavior in Inconel 690 Overlay Welds on Mn-Ni-Cr-Mo Steel for Pressure Vessels (Mn-Ni-Cr-Mo강에 대한 Inconel 690 오버레이 용접부에서의 고온균열의 발생거동)

  • 양병일;김정태;신용범;안용식;박화순
    • Journal of Welding and Joining
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    • v.20 no.2
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    • pp.82-89
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    • 2002
  • In order to clarify hot cracking phenomena occurred in Inconel 690 welds and it's prevention, in this study, the cracking behavior and the influence of welding variables on cracking in Inconel 690 overlay welds on Mn-Ni-Cr-Mo steel(SA 508 cl.3) for pressure vessel were investigated by using mock-up test. The main results are as follows: The cracks in Inconel 690 overlay welds were mainly generated near the start and the end part of welding beads adjacent to STS 309L welded outside of Inconel 690 welds. Most of the cracks showed typical solidification crack, and also it was assumed that there was possibility of liquation cracking in HAZ. The existence of Nb constituents or concentration of Nb was recognized on the fracture facets of the solidification cracks in the welds by SMAW. Therefore Nb was considered to be the main factor of the solidification cracking. As the weld heat input was more increased and the weld bead length was longer, the extent of cracking was more increased. Moreover the extent of cracking was considerably decreased by changing of welding sequence to the start and the end part of welds. Hot cracking in welds by GTAW was considerably decreased as compared with that of SMAW. And cracks were well generated in the Inconel 690 overlay welds adjacent to 575 309L welds. This means that the hot cracking susceptibility of Inconel 690 welds was largely varied by chemical components and/or compositions of filter metals, base metals and neighboring welds.

A Study on the Surface Harding of Aluminum Alloy - TIG Overlay Hardening of Al 5083- (알루미늄합금의 표면강화에 관한 연구 - Al 5083에 대한 TIG overlay 경화 -)

  • 이영호;강원석;이규천
    • Journal of Welding and Joining
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    • v.15 no.1
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    • pp.135-148
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    • 1997
  • It was attempted to improve wear resistance and durability under the load surface pressure that make a formation of the thick (mm-order) hard-surfacing layer for aluminum alloy of 5083. The thick hard layers were formed on the surface of 5083 by TIG overlay method. Al-(25.4, 33.6, 45.7 mass%) Cu filler metals which were newly developed were overlaid on two base metals forming the one bead, one layer and two layers. The investigation was made on the characteristics of hardening and wear resistance in relation to the microstructure of overlaid layers with selection of optimum overlaying condition.

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