• Title/Summary/Keyword: Overhead Trolley

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Swing Motion Analysis of the Container Crane Headblock (콘테이너 크레인의 헤드블록 횡동요 해석)

  • 조대승
    • Journal of KSNVE
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    • v.7 no.5
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    • pp.765-772
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    • 1997
  • This paper presents the swing motion analysis of the container crane headblock with the passive control device using hydraulic motors and anti-swing ropes. The device hauls at the headblock to opposite direction of its swing motion using the tension difference between anti-swing ropes connected to the headblock. To consider this control mechanism, the headblock is modelled as the rigid bar suspended by two hoist ropes at the overhead trolley and its non-linear equation of motion is derived using Lagrange's equation. Some numerical experiments using the equation are carried out to investigate the swing motion characteristics of the headblock under the variation of geometric relation among the cargo handling components and to evaluate the performance of the anti-swing device.

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Position Control of the Trolley and Spreader Using Pole-placement Method (극점배치기법을 이용한 트롤리 및 스프레더의 위치제어)

  • Lee, Tae-Young;Kim, Myun-Hee;Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.165-172
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    • 1999
  • Crane operation for transporting heavy loads causes swinging motion at the loads. This sway causes the suspension ropes to leave their grooves and leads to possibility of serious damages. Generally crane is operated by expert's knowledge. Therefore, a satisfactory control method to supress object sway during transport is indispensible. The dynamic behavior of the crane shows nonlinear characteristics. when the length of the rope is changed the crane is time varying system and the design of anti-sway controller is very difficult. In this paper, the nonlinear dynamic model for the industrial overhead crane is derived. and the feedback gain matrix based on the pole-placement method is proposed to supress the swing motion and control the position of the crane. The performance of the controller for the crane model is simulated on the personal computer.

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A Study of Equipment Improvment method of the Expansion joint & Air Section in Rigid Trolley Bar System (AL T-Bar) (강체전차선방식(AL T-Bar)에서의 Expansion joint 및 Air Section 설비 개량방안 연구)

  • Yoo Jeung-Sang;Jang Woo Jin;Lee Byung-Song
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.523-528
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    • 2003
  • AS City traffic means, the electric railway of the role is overwhelming with recognizing good merits of safety, no environment disruption and accurate destination time. Currently, Korea subway are running about 290km through eight subway lines. The latest constructed subway had been made by imperoved matherials which is going on improving. Therefore, we researched this project to keep up facilites easily, repress a leakge current and reduse install cost and repair time in changing facility at overhead Contact wire system because of arc by reforming construction plan about Expansion Joint and Air Section which is regarded as weak point when facilities are fixed and maintianed of Rigid Trolley bar System. as above we can contribute various part to making useful O.C.S(overhead contact wire system)

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Development of the Position Control Algorithm for Nonlinear Overhead Crane Systems (비선형 천장 크레인시스템의 위치제어 알고리즘 개발)

  • 이종규;이상룡
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.142-147
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    • 2000
  • An overhead crane system which transports an object by girder motion, trolley motion, and hoist motion becomes a nonlinear system because the length of a rope changes. To develope the position control algorithm for the nonlinear crane systems, we apply a nonlinear optimal control method which uses forward and backward difference methods and obtain optimal inputs. This method is suitable for the overhead crane system which is characterized by the differential equation of higher degree and swing motion. From the results of computer simulation, it is founded that the position of the overhead crane system is controlled, and the swing of the object is suppressed.

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Development of a Measurement System for Contact Force Analysis of Trolley Line (전기철도 전차선 접촉력 측정 및 분석시스템 개발)

  • Kim, In-Chol;Choi, Kyu-Hyoung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.1
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    • pp.82-87
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    • 2010
  • A measurement system of contact force between overhead contact line and pantograph of train is developed which measures the contact force by using four sets of full-bridge strain gauges instead of load cells and accelerometers. The sensors are installed on the pan head of pantograph and the measured data from the sensors are transmitted to a server system in the train by way of wireless Lan. This configuration of the measuring system makes it easy to install on the trains without any alteration of train system. The measurement system is applied to KTX on the Kyungbu high speed line, and the measured contact force data shows good agreement with those measured by load cell and accelerometers. The waveform of the contact force between overhead contact line and pantograph contains essential information about their conditions. The proposed measurement system can probe any defects on overhead contact lines with train running at high speed, which will be a powerful solution for the maintenance of long-distance overhead contact lines.

Fuzzy Nonlinear Adaptive Control of Overhead Cranes for Anti-Sway Trajectory Tracking and High-Speed Hoisting Motion (고속 권상운동과 흔들림억제 궤적추종을 위한 천정주행 크레인의 퍼지 비선형 적응제어)

  • Park, Mun-Soo;Chwa, Dong-Kyoung;Hong, Suk-Kyo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.17 no.5
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    • pp.582-590
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    • 2007
  • Nonlinear adaptive control of overhead cranes is investigated for anti-sway trajectory tracking with high-speed hoisting motion. The sway dynamics of two dimensional underactuated overhead cranes is heavily coupled with the trolley acceleration, hoisting rope length, and the hoisting velocity which is an obstacle in the design of decoupling control based anti-sway trajectory tracking control law To cope with this obstacle. we propose a fuzzy nonlinear adaptive anti-sway trajectory tracking control law guaranteeing the uniform ultimate boundedness of the sway dynamics even in the presence of uncertainties in such a way that it cancels the effect of the trolley acceleration and hoisting velocity on the sway dynamics. In particular. system uncertainties, including system parameter uncertainty unmodelled dynamics, and external disturbances, are compensated in an adaptive manner by utilizing fuzzy uncertainty observers. Accordingly, the ultimate bound of the tracking errors and the sway angle decrease to zero when the fuzzy approximation errors decrease to zero. Finally, numerical simulations are performed to confirm the effectiveness of the proposed scheme.

Network-Based Overhead Crane Control System Using Matrix Converters (매트릭스 컨버터를 사용한 네트워크 기반 천정형 크레인 제어 시스템)

  • Lee, Hong-Hee;Chun, Tae-Won
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.1
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    • pp.9-16
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    • 2010
  • This paper presents supervisor control methods at a matrix converter controlled overhead crane system based on a controller area network (CAN). Four induction motors are used to drive the gantry, trolley, and hoist at he crane and each motor is controlled by the matrix converter with direct torque control (DTC). Both the position control algorithm and the supervisor control system using CAN are introduced. Simulation and experimental results are carried out to verify the performance of position control at the matrix converter controlled crane system.

Seismic Analysis of 30/5 Ton Overhead Crane for 30MWTh Korea Multipurpose Research Reactor (KMRR) (다목적연구용 원자로의 30/5 톤 천정크레인에 대한 지진해석에 관한 연구)

  • Yoo, Bong;Suh, Ki-Suk;Chu, Yong-Sun;Hong, Sung-In
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.10a
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    • pp.111-114
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    • 1991
  • The KMRR 4-wheel crane which has a span of 30.6m long shall be designed to maintain its structural integrity during and after seismic shocks. Horizontal and vertical FRS for OBE and SSE conditions at the crane support are after seismic shock. Horizontal and vertical FRS for analysis are 4% for OBE and 7% for SSE. The crane consists of girder, saddle main and auxiliary trolley, and necessaries. They are modeled as beam elements and lumped masses for the following 4 cases ; trolley at center of the crane with and without the rated load, trolley at end with and without the rated load. The static analysis as well as the linear dynamic analysis including frequency and response spectrum analysis are performed for the seismic qualification of the crane using the Finite Element Method. For the simplicity of the analysis, the decoupling criteria are considered for the crane rope and the crane supporting beams. The main sections of the crane are stiffened until the calculated stresses satisfy the allowable limits. The seismic resultant loads are used to design the seismic restraints of the saddle and the trolley to protect the clue from the seismic uplifting loads the study results have show that the seismic design of the KMRR crane is governed by the OBE condition. not by the SSE condition. This paper briefly describes the analysis procedure used in the seismic design of the KMRR crane, and summarizes the analysis results.

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Anti-swing of the Nonlinear Overhead Crane Using Partial State Feedback Control (부분상태 궤환제어를 이용한 비선형 천정크레인의 진자각제어)

  • Lee, Jong-Kyu;Lee, Sang-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.907-917
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    • 1997
  • The purpose of this study is to design an anti-sway motion for industrial overhead cranes which transport objects on a horizontal plane by adjusting movements of a trolley motor and a girder motor. The movement of a hoist motor has not been considered at this time since its role was assumed to move objects only vertically, therefore, not to affect the swing motion of objects. The dynamic behavior of the swing motion shows nonlinear characteristics, which makes the design of anti-sway motion controller difficult. First of all, the nonlinear state equation for the motion of industrial overhead cranes has been derived. Then they have been linearized about normal operating states determined by the dynamic characteristics of motor motion-acceleration, constant speed, and deceleration, and deceleration, during transportation. The partial state feedback control algorithm based on this linearized state equation has been developed on order to suppress the swing motion. The simulation results have demonstrated satisfactory performance of the proposed controller.

Autonomous-guided orchard sprayer using overhead guidance rail (요버헤드 가이던스 레일 추종 방식에 의한 과수방제기의 무인 주행)

  • Shin, B.S.;Kim, S.H.;Park, J.U.
    • Journal of Biosystems Engineering
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    • v.31 no.6 s.119
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    • pp.489-499
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    • 2006
  • Since the application of chemicals in confined spaces under the canopy of an orchard is hazardous work, it is needed to develop an autonomous guidance system for an orchard sprayer. The autonomous guidance system developed in this research could steer the vehicle by tracking an overhead guidance rail, which was installed on an existing frame structure. The autonomous guidance system consisted of an 80196 kc microprocessor, an inclinometer, two interface circuits of actuators for steering and ground speed control, and a fuzzy control algorithm. In addition, overhead guidance rails for both straight and curved paths were devised, and a trolley was designed to move smoothly along the overhead guidance rails. Evaluation tests showed that the experimental vehicle could travel along the desired path at a ground speed of 30 $\sim$ 50 cm/s with a RMS error of 5 cm and maximum deviation of less than 12 cm. Even when the vehicle started with an initial offset or a deflected heading angle, it could move quickly to track the desired path after traveling 2 $\sim$ 3 m. The vehicle could also complete turns with a curvature of 1 m. However, at a ground speed of 50 cm/s, the vehicle tended to over-steer, resulting in a zigzag motion along the straight path, and tended to turn outward from the projected line of the guidance rail.