• Title/Summary/Keyword: Orthogonal array method

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Development of Door Outer Panel using High Strength Steel Sheet for Improving Dent Resistance (내덴트성 향상을 위한 고강도 도어 외판 개발)

  • Kim, I.S.;Kim, T.J.;Jung, Y.I.;Yoon, C.S.;Lim, J.D.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.254-259
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    • 2007
  • Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the eighteen cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the optimal improvement of dent resistance.

A Study on the Passenger Airbag Design Parameters Influencing Child Injury (어린이 상해에 영향을 주는 조수석 에어백 설계 인자에 대한 연구)

  • Choi, Won-Jung;Kim, Kwon-Hee;Ko, Hun-Keon;Kim, Dong-Seok;Son, Chang-Kyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.176-181
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    • 2009
  • The passenger airbag(PAB) designed for standard sized adults may induce unexpected results to children in out-of-position(OOP) postures. In this work, using MADYMO software, simulations of the OOP injury of children have been performed with respect to PAB design parameters and child dummy positions. The attention is focused on some details with respect to the injury of 3 and 6 year old children in two OOP postures. Among the various design parameters of the passenger airbag systems, four parameters are selected for the sensitivity analysis of the injury with the Taguchi method: bag folding pattern, vent hole size, position of the cover tear seam and the type of door tear seam. An optimal combination of the parameters is suggested.

Signal-Blocking-Based Robust Adaptive Beamforming by Interference Null Space Projection (간섭 널 공간 투사에 의한 신호차단 방식의 적응 빔 형성)

  • Choi, Yang-Ho
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.36 no.4A
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    • pp.399-406
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    • 2011
  • Adaptive beamformers, which utilize a priori information on the arrival angle of the desired signal. suppress interferences while maximizing their gains in the desired signal direction. However, if there exist errors in the direction information, they can suffer from severe performance degradation since the desired signal is treated as an interference. A robust adaptive beamforming method is presented which exploits the signal-blocking structure of the Duvall beamformer. The proposed method finds an interference signal space directly from correlations of received signals and then obtains a weight vector such that it is orthogonal to the space. Applying the weight vector to two sub arrays which consist of one less sensors than the original uniform lineal array (ULA), the beamformer efficiently estimates the arrival angle of the desired signal. Its computational complexity is lower than existing methods, which require matrix inversion or eigendecomposition.

Statistical Analysis of Cutting Force for End Milling with Different Cutting Tool Materials (공구재종에 따른 엔드밀 가공의 절삭력에 관한 통계적해석)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.4
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    • pp.86-91
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    • 2016
  • End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

Analysis and Optimization of the Cladding Parameters for Improving Deposition Efficiency in Cladding using a Low Power Pulsed Nd:YAG Laser (저출력 펄스형 Nd:YAG 레이저를 사용한 클래딩에서 클래딩 변수들이 용착효율에 미치는 영향 분석 및 최적화)

  • Lee, Hyoung-Keun
    • Journal of Welding and Joining
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    • v.25 no.4
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    • pp.49-57
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    • 2007
  • The optimization of the cladding parameters was studied to maximize the deposition efficiency in the laser cladding using a low power pulsed Nd:YAG laser. STS304 stainless steel plate and Co alloy powder were used as a substrate and powder for cladding, respectively. The six cladding parameters were selected through preliminary experiments and their effects on the deposition efficiency were analyzed statistically. Experiments were designed and carried out using the Taguchi experimental method using a L18 orthogonal array. It was found from the results of analysis of variance(ANOVA) that the powder feed position and powder feed angle had the most significant effects on the deposition efficiency, but the powder feed rate and laser focal position had nearly no effects. The deposition efficiency could be maximized at 0mm of the powder feed position and 50o of the powder feed angle in the experimental range. From this experimental analysis, a new laser cladding head with 20o of the powder feed angle was designed and manufactured. With a new laser cladding head, the highest deposition efficiency of 12.2% could be obtained.

Optimization of Laser Process Parameters for Realizing Optimal Via Holes for MEMS Devices (MEMS 소자의 비아 홀에 대한 레이저 공정변수의 최적화)

  • Park, Si-Beom;Lee, Chul-Jae;Kwon, Hui-June;Jun, Chan-Bong;Kang, Jung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1765-1771
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    • 2010
  • In the case of micro.electro-mechanical system (MEMS) devices, the quality of punched via hole is one of the most important factors governing the performance of the device. The common features that affect the laser micromachining of via holes drilled by using Nd:$YVO_4$ laser are described, and efficient optimization methods to measure them are presented. The analysis methods involving an orthogonal array, analysis of variance (ANOVA), and response surface optimization are employed to determine the main effects and to determine the optimal laser process parameters. The significant laser process parameters were identified and their effects on the quality of via holes were studied. Finally, an experiment in which the optimal levels of the laser process parameters were used was carried out to demonstrate the effectiveness of the optimization method.

Design and Performance Evaluation of M×M MIMO Transmission in ESPAR Antenna (ESPAR 안테나에서 M×M MIMO 송신방식의 설계와 성능 평가)

  • Bok, Junyeong;Lee, Seung Hwan;Ryu, Heung-Gyoon
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.38A no.12
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    • pp.1061-1068
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    • 2013
  • In this paper, we propose a $M{\times}M$ beam-space multiple input multiple output (BS-MIMO) system using electronically steerable parasitic array radiator (ESPAR) antenna. Conventional MIMO method required multiple RF chains because it map the transmission signals onto multiple antennas. So, conventional MIMO system has high cost for design and high energy consumption at RF circuit. Also, It is difficult to use MIMO system in battery based mobile terminals with limited physical area. In order to solve these problems, BS-MIMO technique which map the data signal onto bases in beam space domain was proposed using ESPAR antenna with single RF chain. This paper, we design and analyze the performance of extended $M{\times}M$ BS-MIMO technique. Simulation results show that the proposed BS-MIMO system has similar BER performance compare to conventional MIMO scheme. Therefore, BS-MIMO system with single RF chain will has a low RF power consumption and low cost for RF hardware design as compared with conventional MIMO technique with multiple RF chains.

Prediction of Failure Stress of Rocker Arm Shaft using FEM and Striation (FEM과 Striation을 이용한 로커 암 축의 파손응력 추정)

  • Lee, Soo-Jin;Lee, Dong-Woo;Hong, Soon-Hyeok;Cho, Seok-Swoo;Joo, Won-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.3 s.192
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    • pp.84-90
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    • 2007
  • As a result of vehicle maintenance of rocker arm shaft for 4-cylinder SOHC engine, failure stress analysis of rocker arm shaft is needed. Because more than 30% of vehicles investigated have been fractured. Failure stress analysis is classified into an naked eyes, microscope, striation and X-ray fractography etc. Failure stress analysis by using striation is already established technology as means for seeking cause of fracture. But, although it is well known that striation spacing corresponds to the crack growth rate da/dN, it is not possible to determine ${\sigma}_{max}\;and\;{\sigma}_{min}$ under service loading only from striation spacing. This is because the value of striation spacing is influenced not only by ${\Delta}K$ but also by the stress ratio R. In the present paper, we determine the stress ratio using orthogonal array and ANOVA, and propose a prediction method of failure stress which is combined with FEM and striation.

Optimization of GMAW Process Parameters to Improve the Length of Penetration in EN 10025 S 235 Grade

  • Deshpande, M.U.;Kshirsagar, J.M.;Dharmadhikari, Dr. H.M.
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.74-78
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    • 2017
  • In auto ancillary fabrication industry, GMAW is a very useful & important welding process and EN10025 S 235 Grade is common material used for manufacturing of two wheeler chassis. This research gives the detail influence of welding process parameters such as welding current, welding voltage, wire speed on the penetration in EN10025 S 235 Grade mild steel material. The experimentation of this research has been carried out by using three factors, three level Taguchi DOE method. To analyze & optimize the welding parameters & characteristics, analysis of variance, L9 orthogonal array & signal to noise ratio are used. Length of Penetration in addition to the depth of penetration is major concern in fillet welded joints, as the penetration decides the strength of the welded joint. After analysis of penetration in all 9 welded samples, optimize parameters readings verified & found probability value within 0.05.From this research it is come to know that welding current & welding voltage is major parameters which affects the penetration in welded joints.

Optimization of Chassis Frame by Using D-Optimal Response Surface Model (D-Optimal 반응표면모델에 의한 섀시 프레임 최적설치)

  • Lee, Gwang-Gi;Gu, Ja-Gyeom;Lee, Tae-Hui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.894-900
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    • 2000
  • Optimization of chassis frame is performed according to the minimization of eleven responses representing one total frame weight, three natural frequencies and seven strength limits of chassis frame that are analyzed by using each response surface model from D-optimal design of experiments. After each response surface model is constructed form D-optimal design and random orthogonal array, the main effect and sensitivity analyses are successfully carried out by using this approximated regression model and the optimal solutions are obtained by using a nonlinear programming method. The response surface models and the optimization algorithms are used together to obtain the optimal design of chassis frame. The eleven-polynomial response surface models of the thirteen frame members (design factors) are constructed by using D-optimal Design and the multi-disciplinary design optimization is also performed by applying dual response analysis.