• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.12 no.10
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• pp.773-784
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• 2002

This paper proposes an optimal design to improve the performance of the intake system by reducing the noise. We adapt the Taguchi method and column merging method for the above design. At the first stage of the design, the length and radius of each component of the current intake system are selected as control factors. Then the $L^{18}$ table of orthogonal array is used to get the effective main factors. At the second stage, the $L^{16}$ table of orthogonal array and the column merging method is combined to analyze subdivided significant factors. We know that the robust design with the column merging method provides better design for noise of intake system than the robust design itself.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.279-284
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• 2000

The object of this paper is to evaluate the chip breakability using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. L$\sub$9/(3$^4$) orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. The evaluation of chip breakability is used the chip breaking index(C$\sub$B/), non-dimensional parameter. And the analysis of variance (ANOYA)-test has been used to check the significance of cutting parameters. Using the result of ANOYA-test, the experimental equation of chip breakability, which consists of significant cutting parameters, has been developed. The coefficient of determination of this equation is 0.866.

• Journal of the Korean Society of Safety
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• v.23 no.6
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• pp.1-6
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• 2008

Machine operator and quality are affected by chip during cutting process to product machine parts. This paper presents a study of the influence of cutting conditions on the surface roughness obtained by turning using Taguchi method for safety of turning operator. In the machining of titanium alloy, high cutting temperature and strong chemical affinity between the tool and the work material are generated because of its low thermal conductivity and chemical reactivity. Therefore titanium alloys are known as difficult-to materials. An orthogonal array, the signal-to-noise ratio, the analysis of variance are employed to investigate the cutting characteristics of implant material bars using tungsten carbide cutting tools of throwaway type. Also Experimental results by orthogonal array are compared with optimal condition to evaluate advanced reliability. Required simulations and experiments are performed, and the results are investigated.

• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.6
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• pp.125-132
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• 2002

Bumpers are structural components to reduce physical damage to the front and rear ends of a passenger motor vehicle from low speed collisions. Damage assessment and the protectiveness are the commonly used designing criteria but in this study, relative displacements of the bumper are examined. To absorb the crash energy without significant damage to the bumper itself, foam material is installed between fascia and beam. However, it is not easy to predict the exact displacements generated in bumper structures through FEM because the compressive stress-strain curve of a foam material depends on strain rates that deviates significantly on each trial. Under this uncertain condition, a range of displacements is calculated and the optimum design is performed using the design of experiments. The result will be used to find the design that minimizes the weight within displacement constraints. The orthogonal array of L9 is introduced to find the optimum of the design variables that considers the thickness of inner beam, outer beam and stay, This study will suggest the design procedure of a front bumper using the uncertain stress-strain curve of a foam material.

• Communications for Statistical Applications and Methods
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• v.8 no.3
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• pp.685-696
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• 2001

Robust design is an approach to reducing performance variation of response values in products and processes. In the Taguchl parameter design, the product-array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined-array approach, was suggested by Welch et. al. (1990) and studied by others. In these studies, only single response variable was considered. We propose how to simultaneously optimize multiple responses when there are correlations among responses, and when we use the combined-array approach to assign control and noise factors. An example is illustrated to show the difference between the Taguchi's product-array approach and the combined-array approach.

• Journal of the Korean Institute of Intelligent Systems
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• v.10 no.4
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• pp.368-373
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• 2000

In this paper, a control algorthm suitable for multi-objective control is proposed based on the orthogonal array which is normally used in statics and industrial engineering. And a newly defined Nthcertainty factor is suggested, which can effectively exclude the less confident rule. The Nth-certainty factor is defined by the F-values of the ANOVA(analysis of variance) table. It is shown that the algorithm can be successfully adopted to the design of controller for an active magnetic bearing system.

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 2000.05a
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• pp.63-68
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• 2000

In this paper, a control algorithm suitable for multi-objective control problems is proposed based on the orthogonal array which is normally used in statistics and industrial engineering. And a newly defined Nth-certainty factor is suggested, which can effectively exclude the less confident rules. The Nth-certainty factor is defined by the F-values of the ANOVA(analysis of variance) table. It is shown that the algorithm can be successfully adopted to the design of controller for an active magnetic bearing system.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.11
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• pp.2825-2836
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• 1994

The engineering optimization has been developed for the automatic design of engineering systems. Since the conventional optimum is determined without considering noise factors, applications to practical problems can be limited. Current design practice tends to account for these noises by the specification of closer tolerances or the use of safety factors. However, these approaches may be very expensive. Thus the consideration on the noises of design variables is needed for optimal design. A method is presented to find robust solutions for unconstrained optimization problems. The method is applied to discrete and continuous variables. The orthogonal array is utilized based on the Taguchi concept. Through mathematical proofs and numerical examples, it is verified that solutions from the suggested method are more insensitive than the conventional optimum within the range of variations for design variables.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.23 no.11 s.170
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• pp.1871-1877
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• 1999

An optimal design method using a response surface method for dynamic characteristics of a washer is presented. The proposed method uses the design of experiment and a computer model is used for the experiment. The value of the cost function is estimated using a computer model for each case of the design variable variation. An orthogonal array is used to obtain best cases to be considered with minimum number of experimentation. Using these experimental values, optimal design is performed using a response surface method. The method used in this paper can be applied to any complicated mechanical systems that can be modelled and analyzed by a computer program. The method is applied to the design of dynamic characteristics of a washer.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.6
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• pp.66-77
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• 1996

This paper presents a method for tolerance design using the Taguchi Method(TM) and general purpose mechanism analysis program. Also the method is tolerance design with repect to performance improvement of a mechamism. To use the orthogonal array, mathematical model of a mechanism is established and experiments are carried out by the general purpose mechanism analysis program. The contact model is used to consider a clearance effect. This method is applied to the VTR Deck mechanism. This method can be used in tolerance design of general mechanisms.