• Title/Summary/Keyword: Orthogonal Array Method

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Calibration transfer between miniature NIR spectrometers used in the assessment of intact peach and melon soluble solids content

  • Greensill, Colin.V.;Walsh, Kerry.B.
    • Proceedings of the Korean Society of Near Infrared Spectroscopy Conference
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    • 2001.06a
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    • pp.1127-1127
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    • 2001
  • The transfer of predictive models using various chemometric techniques has been reported for FTNIR and scanning-grating based NIR instruments with respect relatively dry samples (<10% water). Some of the currently used transfer techniques include slope and bias correction (SBC), direct standardization (DS), piecewise direct standardization (PDS), orthogonal signal correction (OSC), finite impulse transform (FIR) and wavelet transform (WT) and application of neural networks. In a previous study (Greensill et at., 2001) on calibration transfer for wet samples (intact melons) across silicon diode array instrumentation, we reported on the performance of various techniques (SBC, DS, PDS, double window PDS (DWPDS), OSC, FIR, WT, a simple photometric response correction and wavelength interpolative method and a model updating method) in terms of RMSEP and Fearns criterion for comparison of RMSEP. In the current study, we compare these melon transfer results to a similar study employing pairs of spectrometers for non-invasive prediction of soluble solid content of peaches.

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Quality Improvement of Black Oxide Process in Casting (주조품 Black Oxide 공정의 품질개선에 관한 연구)

  • Lee, Dong Hee;Lee, Kyung Keun;Yun, Won Young
    • Journal of Korean Society for Quality Management
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    • v.24 no.1
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    • pp.96-109
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    • 1996
  • In this paper, we consider the quality problem of black oxide process in casting for which Taguchi method is used. We explain simply the Taguchi method and existing problems in Black Oxide process. We analyze the problem by the quality improvement procedure proposed by Taguchi. The design factors and noises using cause-effect diagram are found, the experiment is made using orthogonal array. After ANOVA, the critical factors are determined and the optimal process condition is designed. After parameter design, we derive the tolerance levels. As a result of changing the levels of process parameters, the variance of quality characteristic was decreased by quarter and the average value was also decreased by half. We estimated the predictable profit of the improvement.

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Optimization of the FDM Parameters Using the Taguchi Method (다구찌방법을 이용한 FDM 파라미터의 최적화)

  • 엄태승;최우천;홍대희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.483-486
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    • 2001
  • Rapid Prototyping(RP) has been widely applied in designing and developing processes a new product. The functional requirements of a rapid prototyping system are high speed and high accuracy, and they depend on the operating parameters, some of which can be set by users. The accuracy is evaluated by dimensional errors and form errors of manufactured pars. A specially designed specimen with various features has been used for the accuracy evaluation. According to the Taguchi experimental design techniques, and orthogonal array of experiments has been set which has the least number of experimental runs to find the parametric effects. A laser scanner is used to obtain the point data of the parts and Surfacer is used to determine the lengths and angles. The conditions for the FDM manufacturing parametrs have been found.

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Optimal Design for Improved Rotation Latch System Performance (로테이션 래치 시스템 성능 향상을 위한 최적 설계)

  • Jang, Jae-Hwan;Kim, Jin-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.102-106
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    • 2015
  • In this paper, we study the optimal design for improved rotation latch system performance. The factors affecting the Torque generated in the armature were chosen as design variables. Utilizing the vertical matrix, the orthogonal array table was created to predict the results through minimal analysis. To confirm the Torque generation amount, by utilizing the commercial electromagnetic analysis software MAXWELL, finite element analysis was performed. The approximation method and experimental design through the commercial PIDO tool PIAnO for optimal design and calculations were utilized to perform experiments using an optimization method with evolutionary algorithms. Using the approximation model, design factors were determined that can maximize the torque generated in the armature, and the simulation was performed.

Effect of Coating and Machining Parameters on Surface Finish in Dry Drilling of Aluminium 6061 (Al 6061의 드릴가공에서 공구코팅과 공정변수가 표면정도에 미치는 영향)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.2
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    • pp.47-52
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    • 2015
  • In this paper, the performance of uncoated- and Titanium nitride aluminium TiAlN-PVD coated- carbide twist drills were investigated when drilling aluminium alloy, Al 6061. This research focuses on the optimization of drilling parameters using the Taguchi technique to obtain minimum surface roughness and thrust force. A number of drilling experiments were conducted using the L9 orthogonal array on a CNC vertical machining center. The experiments were performed on Al 6061 material l blocks using uncoated and coated HSS twist drills under dry cutting conditions. Analysis of variance(ANOVA) was employed to determine the most significant control factors. The main objective is to find the important factors and combination of factors influence the machining process to achieve low surface roughness and low cutting thrust force. From the analysis of the Taguchi method indicates that among the all-significant parameters, feed rate are more significant influence on surface roughness and cutting thrust than spindle speed.

Weight Minimization of a Double-Deck Train Carbody using Response Surface Method (반응표면 모델을 이용한 2층열차 차체의 경량화 설계)

  • Hwang Won-Ju;Kim Hyeong-Jin
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.453-458
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    • 2005
  • Weight minimization of double-deck train carbody is imperative to reduce cost and extend life-time of train. It is required to decide 36 thickness of aluminum extruded panels. However, the design variables are two many to tract. moreover, one execution of structural analysis of double-deck carbody is time-consuming. Therefore, we adopt approximation technique to save computational cost of optimization process. Response surface model is used to apporximate static response of double-deck carbody. To obtain plausible response surface model, orthogonal array is empolyed as design of experiment(DOE). Design improvement by approximate model-based optimization is described. Accuracy and efficiency of optimization by using response surface model are discussed.

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Optimization of Experimental Parameters for Burr Minimization (버의 최소화를 위한 실험조건 최적화)

  • 이상헌;이성환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.225-229
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    • 2000
  • Burrs formed during face milling operations are very hard to characterize like other machining burrs because there are many parameters which affect the cutting process. Many researchers have tried to predict burr characteristics including burr size and shapes with various experimental conditions such as cutting speed, feed rate, in-plane exit angle, number of inserts, etc., but it still remains as a challenging problem for the complicated combination effects between the parameters. In this paper, Taguchi method, which is a systematic optimization application of design and analysis of experiments, is introduced to acquire optimum cutting parameters for burr minimization. Optimized experimental conditions are provided to show the effectiveness of this approach.

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Study on the Design of Streeing Wheels for Maximmum Protection of Drivers during Crash (충돌안정성을 고려한 승용차용 조향핸들의 최적설계에 관한 연구)

  • 이윤형;김권희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.7 no.5
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    • pp.130-140
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    • 1999
  • During crash of a vehicle, most of the kinetic energy of the driver is absorbed by the steering system. The deformation characteristics of the steering system has significant effects on the injury of the driver. A part of the energy is absorbed by the steering wheel and another part by the collapsable steering column. It is believed that strength distribution between the wheel and the column has an important effect on the injury of the driver. A design criterion is suggested for steering wheels for maximum protection of drivers. Tagushi method is used to analyse the effects of design parameters.

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Mechanism Design of High Speed Automated Pitch Variation Unit by using 6-Sigma Method (6-시그마 기법을 이용한 고속자동피치가변장치 메커니즘 설계)

  • Lee, Jin-Hwan;Won, Yun-Jae;Lee, Hyuk
    • Journal of the Semiconductor & Display Technology
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    • v.7 no.4
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    • pp.23-28
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    • 2008
  • A high speed automated pitch variation unit (HAPU) related to semiconductor category sorting movement of the test handler system was developed. In the design process, 'DMADOV' step of 6-Sigma method has been applied. The design result for the desirable pitch variation was a 3:1 reduction rack-pinion and a linkage which are operated by servomotors. The realization and reliability of the mechanism was obtained at the design stage by FEM analysis, and by robust design using Taguchi orthogonal array against weight and deformation. Finally, the validity of the high speed variation mechanism was confirmed via inspection using a high speed camera while performing pitch variation.

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Optimization of Butterfly Valve's Disc Using the DACE Model Based on CAE (CAE에 기반한 DACE 모델을 이용한 버터플라이밸브 디스크의 최적설계)

  • Park Young-Chul;Kang Jung-Ho;Lee Jong-Moon;Kang Jin
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.96-102
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    • 2006
  • The butterfly valve has been used to control the switch and flux of fluid. While research about the characteristics of butterfly valve fluid have been done, study of the optimum design, considering structural safety, must keep pace with it. Thus, a method is proposed for an optimum butterfly valve. Initially, the stability of the butterfly valve, using FEM and CFD, is evaluated, and a variable is selected using the initial analysis results. Also, the shape optimization design is accomplished using the DACE model. In terms of research results, the experiment satisfied the objective and limitation functions.