• 제목/요약/키워드: Order-based production

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3차원 선박형상정보를 활용한 설계초기단계 용접물량 산출 (Estimation of Welding Material Quantity for Shipbuilding at Early Design Stage based on Three-dimensional Geometric Information)

  • 이정훈;변석호;남종호;강태원
    • 대한조선학회논문집
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    • 제54권1호
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    • pp.57-62
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    • 2017
  • These days, shipbuilding companies are making an effort to adopt the IT technology in order to improve the production efficiency. One such effort is to utilize a planning and scheduling system to predict the production cost in advance. In this system, assessing the welding material quantity is an important factor. Unfortunately, obtaining the welding material quantity in the early design stage is extremely difficult because the detailed production information, which is essential in deriving the cost associated with welding, is normally available at a later stage. This paper aims at developing a computerized program that produces an index to estimate the welding material quantity in the early design stage. By using only three-dimensional geometric information, the program analyzes the production process and estimates the welding material quantity at any design or production stage when no production information is available. The results can be used for the planning and scheduling system.

Effects of Chemical Composition and Temperature for the Production of Volatile Fatty Acids During Anaerobic Decomposition Process of Marine Sinking Particles

  • PARK Young-Tae;Nishimura Masahiko;Ohwada Kouichi
    • 한국수산과학회지
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    • 제29권6호
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    • pp.888-892
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    • 1996
  • Anaerobic decomposition experiments were performed to know the effect of chemical composition and temperature for the production of volatile fatty acids (VFAs) from marine sinking particles. Sinking particles were obtained with sediment traps set in Aburatsubo Inlet, Kanagawa Prefecture, Japan, in February, May and August. Sinking particles collected in May were composed of higher fraction of chl. a than the other two months. February and May samples were used to perform the decomposition experiments. VFAs production rates were higher in May sample than February. The production rates increased with increase of incubation temperature, and order of production rates of four VFAs were acetate>n-butyrate>propionate>iso-butyrate at $10^{\circ}C\;and\;20^{\circ}C$. At $28^{\circ}C$, the production rate of propionate was higher than n-butyrate. Based on these results, it is considered that production of VFAs from sinking particles during anaerobic decomposition depends on the chemical composition and temperature.

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RFID를 이용한 실시간 생산원가 산출기능을 갖는 생산관리 시스템 (Production Management System having Realtime Cost Calculation Function using RFID)

  • 박인정
    • 한국인터넷방송통신학회논문지
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    • 제11권1호
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    • pp.53-59
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    • 2011
  • 본 연구는 RFID 리더에서 머신 팩터(Machine Factor)와 맨 팩터(Man Factor)를 네트웍상으로 실시간 전송하여 정확한 원가 계산이 가능하도록 한 실시간 생산 원가 계산 기능을 갖는 생산관리시스템에 관한 것이다. 이를 위하여 본 연구는 생산 설비 제어장치에 마이크로프로세서를 도입하였고, 생산 설비의 일측에 RFID 리더를 추가로 설치하였다. 제어부와, 작업의 시작과 종료 시 카드를 통과시키는 카드리더와, 산출된 머신 팩터와 맨 팩터를 PLC 통신포트, 직렬통신포트, 이더넷 통신포트 등을 거쳐 네트웍상의 서버로 전송할 수 있도록 하였다. 이에 따라, 본 연구는 생산원가나 정확한 생산효율을 실시간으로 산출할 수 있으므로 효과적인 생산관리가 가능하게 되어, 원가절감과 생산성 향상에 크게 기여할 수 있게 되었다.

셀 레벨에서의 OPTICS 기반 특질 추출을 이용한 칩 품질 예측 (A Prediction of Chip Quality using OPTICS (Ordering Points to Identify the Clustering Structure)-based Feature Extraction at the Cell Level)

  • 김기현;백준걸
    • 대한산업공학회지
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    • 제40권3호
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    • pp.257-266
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    • 2014
  • The semiconductor manufacturing industry is managed by a number of parameters from the FAB which is the initial step of production to package test which is the final step of production. Various methods for prediction for the quality and yield are required to reduce the production costs caused by a complicated manufacturing process. In order to increase the accuracy of quality prediction, we have to extract the significant features from the large amount of data. In this study, we propose the method for extracting feature from the cell level data of probe test process using OPTICS which is one of the density-based clustering to improve the prediction accuracy of the quality of the assembled chips that will be placed in a package test. Two features extracted by using OPTICS are used as input variables of quality prediction model because of having position information of the cell defect. The package test progress for chips classified to the correct quality grade by performing the improved prediction method is expected to bring the effect of reducing production costs.

맞춤형 야구복의 효율적 생산관리를 위한 공정관리 분석 (Process Control Analysis for Efficient Production Management of Customized Baseball Uniforms)

  • 최경미;황현정;전정일;박용수
    • 한국의류산업학회지
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    • 제14권4호
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    • pp.597-606
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    • 2012
  • To increase the productivity and product quality of customized baseball jerseys, this study developed a multi-variable system for a production process that efficiently controls diverse production management factors. The working time was measured through the establishment of a standard process where skilled workers and Chinese factory workers manufactured 5 sets of the same basic design jerseys. Based on the measured working time (1,136 seconds/per unit), the multi-variable process control system was developed, where hourly production management is possible according to the involved workers and equipment types. Each process was assigned accoding to the production management factors for a total of 28 standard processes. The processes were developed based on consideration of work characteristics according to the order of needlework of open-type set baseball jerseys with sleeves(the basic design of baseball jerseys)to result in a customized production system structure that could be set up with multi-variables. As a result, a total 12 types of systems were developed in consideration of the personnel involved and the number of equipments. The optimal production management system (with the highest efficiency compared to the number of workers)was A-2, B-1, C-1. D-2, E-2, F-1, and G-1. This system had extremely high efficiency and showed 99% assignment efficiency for the 7-person team. Though not optimal, possible process assignment for each working personnel is proposed as a reserve process in case work modification is inevitable due to malfunctions and the absence of equipments.

IT 중소벤처기업의 외부 정보 네트워크의 다양성과 생산성 향상 : 생산 기간 단축의 매개적 역할 (IT SME Ventures' External Information Network Diversity and Productivity Improvement : The Mediating Role of the Production Period Reduction)

  • 허용석
    • 산업경영시스템학회지
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    • 제40권1호
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    • pp.144-149
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    • 2017
  • This study empirically analyzes the effect of IT SME ventures' external information network diversity on their production period reduction and productivity improvement generated from technology development. This research constructs a mediating model based on the open innovation perspective and tests it with the 138 samples of South Korean IT SME ventures based on the ordinary least squares regression. This research is expected to make a good contribution by shedding a new light on the following three points about the critical role of IT SME ventures' external information network diversity in increasing their production period reduction and productivity improvement generated from technology development which has scarcely been illuminated in the extant studies in the field of the management of technology for SMEs. First, IT SME ventures' external information network diversity positively influences their production period reduction. Second, the external information network diversity positively influences IT SMEs' ventures' productivity improvement. Third, IT SME ventures' production period reduction partially mediates the influence of IT SME ventures' external network diversity on their productivity improvement. These three fresh points are expected to provide useful theoretical and practical implications. Related to the theoretical implication, this research provides a fresh implication that IT SME ventures' external information network diversity positively influences not only their production period reduction but also productivity improvement generated from technology development. Concerning the practical implication, this study suggests that the CEOs in IT SME ventures make strategic efforts to use more diverse external information sources in order to increase their production period reduction and productivity improvement generated from technology development.

ISO/IEC/IEEE 15288 기반 양산단계 무기체계 부품국산화 체계공학 개발관리 절차 적용 연구 (A Study on The Mass Production Weapon System Parts Localization System Engineering Development Management Process Application based on ISO/IEC/IEEE 15288)

  • 김장은;심보현;조유습;성인철;한동석
    • 품질경영학회지
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    • 제44권3호
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    • pp.541-552
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    • 2016
  • Purpose: In this study, we propose that how to approach a effective system engineering and optimize system engineering management process for the mass production weapon system parts localization development process and success in DTaQ. Methods: To approach a effective system engineering for the mass production weapon system parts localization, we analyze a weapon system acquisition process and system engineering process of Republic of Korea and DTaQ parts localization business regulations in advance. after results of analysis of them, we implement a optimized parts localization development system engineering based on ISO/IEC/IEEE 15288. Results: In order to apply International Standard ISO/IEC/IEEE 15288 to the mass production weapon system parts localization development process, we compare the mass production weapon system parts localization acquisition environment with ISO/IEC/IEEE 15288 and analyze them. therefore, It is possible to implement a part of concept stage and development stage of ISO/IEC/IEEE total life cycle stage for the mass production weapon system parts localization development process. To achieve the technical review milestones of DTaQ parts localization business regulations in the selected stages of ISO/IEC/IEEE, the development and management agency perform 2 high rank process and 19 low rank process specified in ISO/IEC/IEEE. Conclusion: When the development and management agency perform the mass production weapon system parts localization development using the proposed system engineering approach, they should easily meet milestone through the clarified requirement and simplified System Engineering output documents in limited development period.

해양생산분야의 요구기술 수요조사 및 전문가의 의견을 반영한 단·중기 기술 로드맵 작성 연구 (Investigation of Demand Technology and Construction of Technology Roadmap for Short and Middle-term Research and Development with Focus on the Consensus Link Between Fisheries Specialists and Managers in Marine Production Field)

  • 이대재
    • 수산해양교육연구
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    • 제17권2호
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    • pp.193-208
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    • 2005
  • The object of this study is to provide a framework of increasing the effectiveness of the R&D planning of experts in fisheries and the education of students with the theoretical background and analytical skills through the adoption of technology roadmapping process in the marine production industry. The study was conducted by fact-finding surveys and the response content for surveys obtained from each expert advisor in the field of fisheries and maritime affairs such as fishery industries, some government organizations and research institutes including the Ministry of Maritime Affairs and Fisheries (MOMAF), National Fisheries Research and Development Institute (NFRDI) and fisheries-related universities was analyzed. The major implementation tasks to effectively achieve the basic goals of technology roadmap for short and middle-term research and development in the fisheries production field are as follows: 1. Research in order to achieve the realization of community-based resource management fisheries or fishermen-oriented co-management fisheries with paradigm shift in fisheries management. 2. Research in order to derive the construction of cost reducing and manpower saving systems in fishery-related science, technology and engineering. 3. Research in order to create the high value-added fisheries products with a focus on the upgrading of processing, freezing and refrigerating facilities, the reduction of logistics costs and the minimization of distribution steps. 4. Research in order to achieve the realization and development of environmental-friendly fisheries and internationally competitive fisheries through restructuring the entire fishing industries, in particular, small-scale fisheries. 5. Research in order to achieve the effective utilization of fisheries resources with a new creation of clean and living marine environment by fisherman under the balanced management and protection of marine living resources and fishing grounds.

지도 일반화 알고리듬의 임계값 설정에 따른 소축척 지도 제작의 효용성 연구 (A Study on the Effectiveness of Small-scale Maps Production Based on Tolerance Changes of Map Generalization Algorithm)

  • 김화경;류재학;허지용;신용태
    • 한국IT서비스학회지
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    • 제22권5호
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    • pp.71-86
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    • 2023
  • Recently, various geographic information systems have been used based on spatial information of geographic information systems. Accordingly, it is essential to produce a large-scale map as a small-scale map for various uses of spatial information. However, maps currently being produced have inconsistencies between data due to production timing and limitations in expression, and productivity efficiency is greatly reduced due to errors in products or overlapping processes. In order to improve this, various efforts are being made, such as publishing research and reports for automating domestic mapping, but because there is no specific result, it relies on editors to make maps. This is mainly done by hand, so the time required for mapping is excessive, and quality control for each producer is different. In order to solve these problems, technology that can be automatically produced through computer programs is needed. Research has been conducted to apply the rule base to geometric generalization. The algorithm tolerance setting applied to rule-based modeling is a factor that greatly affects the result, and the level of the result changes accordingly. In this paper, we tried to study the effectiveness of mapping according to tolerance setting. To this end, the utility was verified by comparing it with a manually produced map. In addition, the original data and reduction rate were analyzed by applying generalization algorithms and tolerance values. Although there are some differences by region, it was confirmed that the complexity decreased on average. Through this, it is expected to contribute to the use of spatial information-based services by improving tolerances suitable for small-scale mapping regulations in order to secure spatial information data that guarantees consistency and accuracy.

세부공정으로 구성된 LCD 모듈 라인의 다중스테이지 메타휴리스틱 스케줄링 알고리즘 연구 (A Multistage Metaheuristic Scheduling Algorithm in LCD Module Lines Composed of Processes)

  • 서정대
    • 대한산업공학회지
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    • 제38권4호
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    • pp.262-275
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    • 2012
  • This paper develops a multistage scheduling algorithm for the module operation of the LCD(Liquid Crystal Display) production systems and tests the efficiency of the proposed algorithm. The module operation is a multistage form composed of multiple sub operations of processes, and each stage is consists of multiple lines with the same kinds of machines. This paper presents a mathematical modeling reflecting the constraints of the LCD module operation and develops a multistage scheduling algorithm based on tabu search metaheuristic approach. For this purpose, an production order is assigned to a line of the sub operations and a sequence of the assigned order is rearranged to draw an efficient schedule. Simulation experiments test performance measures and show the efficiency of the proposed algorithm.