• Title/Summary/Keyword: Optimum shape

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Development of the Backward Tracing Scheme of FEM and Its Application to Initial Blank Design in Sheet Metal Forming (유한요소법을 이용한 역추적기법 개발 및 판재성형의 초기블랭크 형상설계에 적용)

  • 최한호;강경주;구태완;임학진;황상문;강범수
    • Transactions of Materials Processing
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    • v.9 no.4
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    • pp.348-355
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    • 2000
  • The backward tracing scheme(BWT) of the finite element method has been extended lot the design of sheet blank in three-dimensional deformation. Originally the scheme was developed for preform design in bulk forming, and applied to several forming processes successfully. Its key concept is to trace backward from the final desirable configuration to an intermediate preform or initial blocker. A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracing simulation, has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping, the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup product without machining after forming. For the confirmation of the analytic result derived from the backward tracing simulations as well as forward loading simulations, a series of experiment were carried out. The experiments include the first trial sheet forming process with a rectangular blank, an improved process with a modified blank preform and the final process with an optimum blank resulted from the backward tracing scheme. The experiments show that the backward tracing scheme has been implemented successfully in blank design of sheet metal forming.

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Optimization of Pine Flavor Microencapsulation by Spray Drying

  • Lee, Shin-Jo;Lee, Yang-Bong;Hong, Ji-Hyang;Chung, Jong-Hoon;Kim, Suk-Shin;Lee, Won-Jong;Yoon, Jung-Ro
    • Food Science and Biotechnology
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    • v.14 no.6
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    • pp.747-751
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    • 2005
  • Microencapsulation of pine flavors was investigated to determine the optimum wall material and spray drying condition. ${\beta}$-Cyclodextrin, maltodextrin, and a 3:1 mixture of maltodextrin and gum arabic were evaluated as wall materials. The latter mixture was determined to be the best wall material based on dispersion capacity and flavor yield. Spray drying effectiveness was evaluated using a $3^3$ fraction factorial design and statistical analysis. The optimum operation condition was an inlet air temperature of $175^{\circ}C$, inlet airflow rate of $0.65\;m^3/min$ and atomizing pressure of 180 kPa, which resulted in a 93% flavor yield. The best particle shape observed by SEM was a round globular shape obtained under the above spray drying condition, whereas lower temperatures and higher inlet airflow rates resulted in initial and full collapses, respectively. The round globular shapes remained stable for at least one month.

Optimum Design Criteria of 250 kW Premium Efficiency Traction Induction Motor Using RSM & FEM (유한요소법과 반응표면법을 이용한 250 kW급 견인 유도전동기 최적설계)

  • Lee, Jung-Ho;Yun, Tae-Won
    • Journal of the Korean Magnetics Society
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    • v.20 no.6
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    • pp.239-243
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    • 2010
  • This paper deals with the optimum design criteria for the premium efficiency of 250 kW traction induction motor, using response surface methodology (RSM) and finite element method (FEM). The focus of this paper is found firstly a design solution through the comparison of torque according to rotor bar shape, rotor dimensions variations. And secondly a mixed resolution with central composite design (CCD) is introduced and analysis of variance (ANOVA) is conducted to determine the significance of the fitted regression model. The proposed procedure allows to be optimized the rotor copper bar shape, rotor slot, rotor dimensions starting from an existing motor or a preliminary design.

A Study on Reliability of Kriging Based Approximation Model and Aerodynamic Optimization for Turbofan Engine High Pressure Turbine Nozzle (터보팬 엔진 고압터빈 노즐에 대한 크리깅 모델 기반 근사모델의 신뢰도 및 공력성능 최적화 연구)

  • Lee, Sanga;Lee, Saeil;Kang, Young-Seok;Rhee, Dong-Ho;Lee, Dong-Ho;Kim, Kyu-Hong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.6
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    • pp.32-39
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    • 2013
  • In the present study, three-dimensional aerodynamic optimization of high pressure turbine nozzle for turbofan engine was performed. For this, Kriging surrogate model was built and refined iteratively by supplying additional experimental points until the surrogate model and CFX result has effective difference on objective function. When the surrogate model satisfied this reliability condition and developed enough, optimum point was investigated. Commercial program PIAnO was used for optimization process and evolutionary algorithm was used for searching optimum point. As a result, difference between estimated value from Kriging surrogate model and CFD result converges within 0.01% and the optimized nozzle shape has 0.83% improved aerodynamic efficiency.

Shape Optimization of Uniaxial Vibrating Metal Damper (일축 진동형 금속제진장치 형상 최적설계)

  • Yoon, Ji-Hoon;Park, Ji-Woon;Lim, Yun-Mook;Yoon, Gil-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.4
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    • pp.313-318
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    • 2017
  • This study performs the structural analysis and the optimum design of a vibrating metal damper to absorb vibration energy. Unlike other dampers such as rubber bearing, friction or viscose dampers, the present vibrating metal damper utilizes the plastic deformation of a steel and its associated hysteresis phenomenon to reduce vibrations of structures. To optimize this vibrating metal damper, it is important to obtain plastic deformation through the damper. To achieve this, the shape optimization method is developed and applied to find out optimal envelopes of the metal damper. Depending on the parameterization scheme, some novel optimal shapes can be found.

The Effect of Inside and Outside Fluids on the Optimization of a Reversed Trapezoidal Fin (역 사다리꼴 핀의 최적화에 미치는 내 외 유체의 영향)

  • Kang, Hyung-Suk
    • Journal of the Korean Society of Propulsion Engineers
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    • v.11 no.5
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    • pp.14-22
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    • 2007
  • A reversed trapezoidal fin with variable lateral surface slope is optimized using a two-dimensional analytic method. For a fin base boundary condition, convection from the inside fluid to the inside wall and conduction from the inside wall to the fin base are considered. Heat loss from the fin tip surface is not ignored. The maximum heat loss at the practical fin length, the corresponding optimum fin efficiency, fin length and fin base height are presented as a function of the fin inside and outside convection characteristic numbers. One of the results shows that the optimum fin shape becomes 'fatter and shorter' as the ratio of fin tip height to base height increases.

Size and Shape Optimization of Truss Structures using Micro Genetic Algorithm (마이크로 유전 알고리즘을 이용한 트러스 구조물의 단면 및 형상 최적화)

  • Kim, Dae-Hwan;Yoon, Byoung-Wook;Lee, Jae-Hong
    • Journal of Korean Society of Steel Construction
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    • v.23 no.4
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    • pp.465-474
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    • 2011
  • In this study, a microgenetic algorithm was used to find the optimum cross-section and shape of dome structures. The allowable stress and Euler buckling stress were considered constraints when the weight of the trusses was minimum. The design optimization of the truss structures involved arriving at the optimum sizes of the cross-section and geometric coordinate. The features of the proposed method, which helped in the modeling of and application to the optimal design of truss structures, were demonstrated using the microgenetic algorithm, by solving sample problems.

An Experimental Study of the Performance Characteristics with Four Different Rotor Blade Shapes on a Small Mixed-Type Turbine

  • Cho Soo-Yong;Cho Tae-Hwan;Choi Sang-Kyu
    • Journal of Mechanical Science and Technology
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    • v.19 no.7
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    • pp.1478-1487
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    • 2005
  • A small mixed-type turbine with a diameter of 19.9 mm has been substituted for a rotational part of pencil-type air tool. Usually, a vane-type rotor is applied to the rotational part of the air tool. However, the vane-type rotor has some problems, such as friction, abrasion, and necessity of accurate assembly etc.,. These problems make the life time of the vane-type air tool short, but air tools operated by mixed-type turbines are free of friction and abrasion because the turbine rotor dose not contact with the casing. Moreover, it is assembled easily because of no axis offset. These characteristics are merits for using air tools, but loss of power is inevitable on a non-contacting type rotor due to flow loss, tip clearance loss, and profile loss etc.,. In this study, four different rotors are tested, and their characteristics are investigated by measuring the specific output power. Additionally, optimum nozzle location against the rotor is studied. Output powers are obtained through measured pressure, temperature, torque, rotational speed, and flow rate. The experimental results obtained with four different rotors show that the rotor blade shape greatly influences to the performance, and the optimum nozzle location exists near the mid span of the rotor.

A Study of Explosive Jet-cutting Technology by Linear Shape Charges (성형폭약에 의한 폭발절단기술에 관한 연구)

  • 이병일;박근순;공창식;김광태
    • Tunnel and Underground Space
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    • v.10 no.4
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    • pp.516-525
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    • 2000
  • Recently, the demand for pollution-free demolition work of old reinforced concrete and steel structure has rapidly increased as the redevelopment of urban area has been accelerated. This study deals with linear shape charges for explosive jet cutting on steel structure. We have tested material and shape of steel structure, characteristics of thickness and strength, shape of linear shape charges, type of shape charges, cumulative charges, type of liner, stand-off distance, detonation method. effect of sound and vibration by air blast in explosive jet cutting method. So, We developed linear shape charges in order to take advantage of optimum explosive jet cutting condition. Shape charges were made of PETN explosives. We obtained the experimental formula to decide the amount of explosive needed for thickness of steel structure plate. There are prospects for application of the explosion curving technology under the open space conditions for dismantling the steel structure and steel bridge, scrapped old boats, which are going out of service.

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Variational Formulation for Shape Optimization of Spatial Beam Structures (정식화를 이용한 3차원 구조물의 형상 최적설계)

  • 최주호;김종수
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.123-130
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    • 2002
  • A general formulation for shape design sensitivity analysis over three dimensional beam structure is developed based on a variational formulation of the beam in linear elasticity. Sensitivity formula is derived based on variational equations in cartesian coordinates using the material derivative concept and adjoint variable method for the displacement and Von-Mises stress functionals. Shape variation is considered for the beam shape in general 3-dimensional direction as well as for the orientation angle of the beam cross section. In the sensitivity expression, the end points evaluation at each beam segment is added to the integral formula, which are summed over the entire structure. The sensitivity formula can be evaluated with generality and ease even by employing piecewise linear design velocity field despite the bending model is fourth order differential equation. For the numerical implementation, commercial software ANSYS is used as analysis tool for the primal and adjoint analysis. Once the design variable set is defined using ANSYS language, shape and orientation variation vector at each node is generated by making finite difference to the shape with respect to each design parameter, and is used for the computation of sensitivity formula. Several numerical examples are taken to show the advantage of the method, in which the accuracy of the sensitivity is evaluated. The results are found excellent even by employing a simple linear function for the design velocity evaluation. Shape optimization is carried out for the geometric design of an archgrid and tilted bridge, which is to minimize maximum stress over the structure while maintaining constant weight. In conclusion, the proposed formulation is a useful and easy tool in finding optimum shape in a variety of the spatial frame structures.

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