• 제목/요약/키워드: Optimum mix ratio

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Development and Performance Evaluation of Liquid-type Chemical Additive for Warm-Mix Asphalt (중온화 액상형 화학첨가제 개발과 이를 적용한 중온 아스팔트의 성능 평가)

  • Baek, Cheolmin;Yang, Sunglin;Hwang, Sungdo
    • International Journal of Highway Engineering
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    • v.15 no.4
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    • pp.107-116
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    • 2013
  • PURPOSES: The liquid-type chemical warm-mix asphalt (WMA) additive has been developed. This study evaluates the basic properties of the additive and the mechanical properties of WMA asphalt and mixture manufactured by using the newly developed chemical additive. METHODS: First, the newly developed WMA additive was applied to the original asphalt by various composition of additive components and dosage ratio of additive. These WMA asphalt binders were evaluated in terms of penetration, softening point, rotational viscosity, and PG grade. Based on the binder test results, one best candidate was chosen to apply to the mixture and then the mechanical properties of WMA mixture were evaluated for moisture susceptibility, dynamic modulus, and rutting and fatigue resistance. RESULTS : According to the binder test, WMA asphalt binders showed the similar properties to the original asphalt binder except the penetraion index of WMA additive was a little higher than original binder. From the Superpave mix design, the optimum asphalt content and volumetric properties of WMA mixture were almost the same with those of hot mix asphalt (HMA) mixture even though the production and compaction temperatures were $30^{\circ}C$ lower for the WMA mixture. From the first set of performance evaluation, it was found that the WMA mixture would have some problem in moisture susceptibility. The additive was modified to improve the resistance to moisture and the second set of performance evaluation showed that the WMA mixture with modified chemical additive would have the similar performance to HMA mixture. CONCLUSIONS : Based on the various laboratory tests, it was concluded that the newly developed chemical WMA additve could be successfully used to produce the WMA mixture with the comparable performance to the HMA mixture. These laboratory evaluations should be confirmed by applying this additive to the field and monitoring the long-term performance of the pavement, which are scheduled in the near future.

Strength Properties According to the Conditions of Low Carbon Inorganic Composite Using Industrial By-product (산업부산물을 사용한 저탄소 무기결합재의 조건별 강도특성)

  • Lee, Yun-Seong;Lee, Sang-Soo;Song, Ha-Young
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.1
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    • pp.54-63
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    • 2012
  • The purpose of this study is to examine the potential for reducing the environmental load and $CO_2$ gas when cement is produced by using cement substitutes. These substitutes consisted of blast furnace slag, red mud and silica fume, which were industrial by-products. The most optimum mix was derived when alkali accelerator was added to low carbon inorganic composite mixed with industrial by-product at room temperature. It is determined that hardened properties and the results of compressive strength tests changed based on CaO content, Si/Al, the mixing ratio and the amount of alkali accelerator, curing conditions and W/B. The results of test analysis suggest that the optimum mix of low carbon inorganic composite is CaO content 30%, Si/Al 4, the mixed ratio of alkali accelerator $(NaOH:Na_2SiO_3)$ 50g:50g, the amount of alkali accelerator 100g and W/B 31%. In addition, if contraction is complemented, low carbon inorganic composite with superior performance could be developed.

Cutting Characteristics Depending on Coolant Level in Turning Process (절삭유 레벨에 따른 선삭가공 절삭특성)

  • 양승한;이영문
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.80-86
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    • 2004
  • With the increasing demand of environmentally clean machining in recent years, the use of coolants has been restricted extensively. In this paper, a multiple comparison method(Tukey's HSD method) is proposed to choose the optimum level of coolant necessary for an efficient and environmentally clean machining. The cutting temperature, specific cutting energy, and surface roughness in turning process are analysed by ANOVA(Analysis Of Variance) and Tukey's HSD method. From the experimental results and statistical analysis, it is found that the optimum condition of coolant level is 10 ml/min with 6% mix ratio, which is almost half of the commonly used level.

The Study on the Machining Characteristics of 300mm Wafer Polishing for Optimal Machining Condition (최적 가공 조건 선정을 위한 300mm 웨이퍼 폴리싱의 가공특성 연구)

  • Won, Jong-Koo;Lee, Jung-Taik;Lee, Eun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.1-6
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    • 2008
  • In recent years, developments in the semiconductor and electronic industries have brought a rapid increase in the use of large size silicon wafer. For further improvement of the ultra precision surface and flatness of Si wafer necessary to high density ULSI, it is known that polishing is very important. However, most of these investigation was experiment less than 300mm diameter. Polishing is one of the important methods in manufacturing of Si wafers and in thinning of completed device wafers. This study reports the machining variables that has major influence on the characteristic of wafer polishing. It was adapted to polishing pressure, machining speed, and the slurry mix ratio, the optimum condition is selected by ultra precision wafer polishing using load cell and infrared temperature sensor. The optimum machining condition is selected a result data that use a pressure and table speed data. By using optimum condition, it achieves a ultra precision mirror like surface.

An Experimental Study on the Required Performances of Roof Concrete Placed in the In-ground LNG Storage Tank (지하식 LNG 저장탱크의 지붕 콘크리트의 요구성능에 관한 실험적 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.25 no.3
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    • pp.339-345
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    • 2013
  • This study is to derive from the required performances and the optimum mix proportion of the roof concrete placed in the in-ground LNG storage tank with a capacity of 200000 $m^3$, and propose the actual data for site concrete work. The concrete placing work without sliding and segregation in the fresh concrete condition is very important because the slope of domed roof is varied in the large range by its curvature. Also the control of hydration heat and the strength development at test ages are classified with massive section about 1.4 m thick and considered to the pre-stressing work and removal of air support after concrete placing work. Considering above condition, slump range is selected $100{\pm}25$ mm under the slope $20^{\circ}$ and $150{\pm}25$ mm over the slope $20^{\circ}$ s until 60 minutes of elapsed time. Also, the roof concrete is satisfied with compressive strength range including design strength at 91 days (30 MPa), pre-stressing work at 7 days (10 MPa), air support removal work at 21 days (14 MPa). Replacement ratio of limestone powder is determined by confined water ratio test and main design factors include water-cement ratio (W/C), sand-aggregate ratio and dosage of admixture. As test results, the optimum mix proportion of the roof concrete used low heat cement is as followings. 1) Replacement ratio of limestone powder 25% by confined water ratio test 2) Water-cement ratio 57.8% 3) Sand-aggregate ratio 42.0%. Also, test results for the adiabatic temperature rising test is satisfied with its criteria and shown the lower value compared to preceding storage tank (TK-13, 14). These required performances and the optimum mix proportion is to apply the actual construction work.

The Properties of Semi-High-Fluidity Concrete with the Variation of Replacement Ratio of Fly-Ash (플라이애쉬 치환율 변화에 따른 준고유동 콘크리트의 특성)

  • 유호범;김기철;윤기원;이정희;한천구
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.287-290
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    • 1998
  • Recently great efforts and investment have been made in order to achieve economical production by applying new methods like minimization of man-power into construction field. Therefore in this study, we have been focused on the development and practical using of semi-high-fluidity concrete with viscosity agent and fly-ash, also we find out the optimum mix proportions to accomplish good quality semi-high-fluidity concrete. The results of this study show that semi-high-fluidity concrete with viscosity agent of 0.03~0.1%(W$\times$%) and the ratio of fly-ash replacement of 10~20% in W/B of 35~45% has better performance than the high-fluidity-concrete.

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A Fundamental Study on Very High Strength and High Flowable Concrete using Industrial By-products (산업부산물을 활용한 고유동화 초고강도 콘크리트의 기초물성 및 동결융해특성)

  • 김병권;이석홍;정하선;이영남;문한영
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.707-714
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    • 2001
  • This paper presents the fundamental study on rational manu(acture of Very High Strength(VHS) concrete using industrial by-products as like silica fume, slag and fly ash. In this study, we had tested various mixing cases to manufacture the VHS concrete(target compressive strength : over 1,000 kgf/$cm^{2}$) which is easily workable (target slump flow : 60$\pm$l0cm), The main variables studied are; 1) test variables to find the optimum replacement ratio of mineral admixture, 2) test variables to find a rational water-binder ratio, a proper binder content, 3) test variables to find the method for reduction of slump loss, 4) test variables to know the influence of air entrainment on frost resistance. From the test results, it is concluded that the rational mix design can be made by using 40% slag, 10% silica fume, and water reducing agent(slump loss reduction type). We found that it is unnecessary to entrain air for freeze-thawing resistance.

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A study on the Shrinkage Reduction and Strengths of Unsaturated Polyester Mortar (불포화 폴리에스테르 레진 모르타르의 수축저감 및 강도특성에 관한 연구)

  • 최낙운;최길섭;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.343-348
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    • 1999
  • The purpose of this study is to evaluated the effects of added expanded polystyrene on the basic properties of UP mortar. Polyester resin mortars are prepared with expanded polystyrene ratio in styrene monomer (EPS/PS), and the ratio of total polystyrene resin to UP resin (PS/UP). And it is tested for viscosity of UP resin added PS resin, slump-flow test, working life, flexural and compressive strengths, and curing shrinkage test. From the test result, Viscosity of resin for polymer mortar increases with increasing PS content. Curing shrinkage of UP mortar is considerably smaller than that of plain UP mortar, nevertheless, reduction in the strengths is not recognized according to adding PS resin. In this study, we can obtain the optimum mix proportions of polymer mortar using PS resin.

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A new strength model for the high-performance fiber reinforced concrete

  • Ramadoss, P.;Nagamani, K.
    • Computers and Concrete
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    • v.5 no.1
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    • pp.21-36
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    • 2008
  • Steel fiber reinforced concrete is increasingly used day by day in various structural applications. An extensive experimentation was carried out with w/cm ratio ranging from 0.25 to 0.40, and fiber content ranging from zero to1.5 percent by volume with an aspect ratio of 80 and silica fume replacement at 5%, 10% and 15%. The influence of steel fiber content in terms of fiber reinforcing index on the compressive strength of high-performance fiber reinforced concrete (HPFRC) with strength ranging from 45 85 MPa is presented. Based on the test results, equations are proposed using statistical methods to predict 28-day strength of HPFRC effecting the fiber addition in terms of fiber reinforcing index. A strength model proposed by modifying the mix design procedure, can utilize the optimum water content and efficiency factor of pozzolan. To examine the validity of the proposed strength model, the experimental results were compared with the values predicted by the model and the absolute variation obtained was within 5 percent.

Mechanical Properties and Durability of Abrasion of EVA Concrete Reinforced Steel Fiber (강섬유 보강 EVA 콘크리트의 역학적 특성 및 내마모성)

  • Sung, Chan Yong;Nam, Ki Sung
    • Journal of The Korean Society of Agricultural Engineers
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    • v.56 no.5
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    • pp.45-54
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    • 2014
  • This study was performed to evaluate compressive strength, flexural strength, static modulus of elasticity, stress-strain ratio and durability of abrasion on EVA concrete reinforced steel fiber (SF) in order to use hydraulic structures, underground utilities, offshore structures and structures being applied soil contaminated area. It is used ordinary portland cement, crushed coarse aggregate, nature fine aggregate, EVA redispersible polymer powder, superplasticizer and deforming agent to find optimum mix design of EVA concrete reinforced steel fiber. EVA concrete reinforced SF was effected on the improvement of mechanical properties and durability of abrasion.