• Title/Summary/Keyword: Optimum cutting conditions

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A Study on the Analysis of Stress Distribution by Orthogonal Cutting Chip Model (2차원 절삭 칩 모델에 의한 응력분포 해석에 관한 연구)

  • 김정두;이은상;현동훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.2926-2935
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    • 1993
  • Chip breaker selection analysis, only being possible through experimental process, was obtained by a applied equation which used an orthogonal cutting model and a basic chip deformation. This equation could present an analysis of the chip breaking phenomena without the use of an actual experimetal method, and it was applied to computer simulation and proved the validity of theory through actual experiments. From these results, an efficient method for finding the optimum conditions of chip breaking was found through an optimized theory being applied to basic program. A finite element model for simulating chip breaking in orthogonal cutting was developed and discussed. By simulation the animation of chip breaking is observed in process on the computer screen.

A Study on Cutting Characteristic of Tapered Groove in Turning (선삭가공에서의 테이퍼 홈 절삭특성에 관한 연구)

  • Choi, Chi-Hyuk;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.27-32
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    • 2011
  • In recently, it is demanded development of manufacturing techniques for machining of various mechanical parts. Therefore the development of turning is one of the important manufacturing techniques. In this study, an experimental shape in tapered groove turning was suggested, and the turning process was investigated by analyzing cutting speed, feed rate, tapered angle, depth of cut. The surface roughness and cutting force change in the workpiece was measured. From the results, the optimum machining conditions are obtained by design of experiments.

Study on Machining High-Aspect Ratio Micro Barrier Rib Array Structures using Orthogonal Cutting Method (2 차원 평판가공법을 이용한 고세장비 미세 격벽어레이구조물 가공)

  • Park, Eun-Suk;Choi, Hwan-Jin;Kim, Han-Hee;Jeon, Eun-Chae;Je, Tae-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1272-1278
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    • 2012
  • The micro barrier rip array structures have been applied in a variety of areas including as privacy films, micro heat sinks, touch panel and optical waveguide. The increased aspect ratio (AR) of barrier rip array structures is required in order to increase the efficiency and performance of these products. There are several problems such as burr, defect of surface roughness and deformation and breakage of barrier rip structure with machining high-aspect ratio micro barrier rip array structure using orthogonal cutting method. It is essential to develop technological methods to solve these problems. The optimum machining conditions for machining micro barrier rip array structures having high-aspect ratio were determined according to lengths ($200{\mu}m$ and $600{\mu}m$) and shape angles ($2.89^{\circ}$ and $0^{\circ}$) of diamond tool, overlapped cutting depths ($5{\mu}m$ and $10{\mu}m$), feed rates (100 mm/s) and three machining processes. Based on the optimum machining conditions, micro barrier rib array structures having aspect ratio 30 was machined in this study.

Optimization of Ball End Milling Feedrate considering Variation of Slopes in the CNC Machining of Sculptured Surfaces (자유곡면의 경사도에 따른 볼엔드밀링 이송속도의 최적화 연구)

  • Maeng, Hee-young;Yoon, Jang-sang
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.209-214
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    • 2003
  • This study presents the analysis of ball end milling machinability and its application to the determination of the optimum feedrate in the CNC machining process of sculptured surface. The methods which estimate the cutting force system is approached experimentally. The estimation strategy, named technological processor, was applied to the machining process of sculptured surface for finding optimum variable feedrate. From the result of practical implementation for the test model, it is ascertain that the technological processor have brought the dispersion of force profiles. As compared with conventional imposing of cutting conditions, the machining time has reduced by more than 60%.

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Determination of the Optimum Feed Rate by a Surface Roughness Model in a Face Milling Operation (표면노조 모델을 이용한 졍면밀링에서의 최적 이송속도 선정)

  • Baek, Dae-Kyun;Ko, Tae-Jo;Kim, Hee-Sool
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2508-2515
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    • 1996
  • Determination of an optimal feed rate is valuable in the sense of the precision and efficient machining. In this regard, a new surface roughness model for the face milling operation that considered the radial and axal runouts of the inserts in the cutter body was developed. The validity of the model was proved through the cutting experiments, and the model is able to predict the real machined surface roughness exactly with the information of the insert runouts and the cutting conditions. From the estimated surface roughness value, the maximum feed rate that obtains a maximum naterial removal rate under the given surface roughness constraint can be selected by using a bisection method. Therefore, this mehod for optimizing the feed rate can be well applied to the using a bisection method. Therefore, this method for optimizing the feed rate can be well applied to the using selsction of the cutting condition during the NC data generation in CAM.

Ultra Precision Machining the Characteristics of IR Detection device HgCdTe (초정밀 가공기를 이용한 적외선 감지소자 HgCdTe의 절삭특성에 관한 연구)

  • Kim, Hyo-Sik;Yang, Sun-Choel;Kim, Myung-Sang;Kim, Geon-Hee;Lee, In-Je;Won, Jong-Ho;Cho, Byoung-Moo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.50-56
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    • 2007
  • This study aims to find the optimal cutting conditions, when are IR Detection device HgCdTe is machined with diamond tool of diamond turning machine. Machining technique for HgCdTe with single point diamond turning tool is reported in this paper. The main factors influencing the machined surface quality are discovered and regularities of machining process are drawn. It has been found HgCdTe has more and more important applications in the field of modern optics. The purpose of our research is to find the optimum machining conditions for ductile cutting of HgCdTe and apply the SPDT technique to the manufacturing of ultra precision optical components of brittle materials.

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Roundness and Dimensional Accuracy Analysis using SNCM616 Alloy Still (SNCM616 합금강을 이용한 진원도와 치수정밀도 분석)

  • Choi, Chul-Woong;Kim, Jin-Su;Shin, Mi-Jung
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.599-606
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    • 2019
  • In this study, it was aimed to find the optimal cutting conditions by measuring and analyzing the dimensional accuracy of SNCM 616 alloy steel, which is commonly used in industry, by precision hole machining using Ø25 mm and 8-blade reamer in CNC-HBM to be. As a result of the roundness and dimensional accuracy, it was found that the spindle speed had a significant effect on the dimensional tolerance value. Optimum cutting conditions are spindle speed 25 rpm and feed rate 20 mm / min.

A Study on the Optimum Shape of MQL Carbide End-mill for Machining of Aluminum Lithium Alloy (Al-Li 합금 가공용 MQL 초경공구의 최적 형상에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.159-166
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    • 2013
  • In order to develop the optimum shape of an MQL carbide end-mill suitable for high speed machining of wing ribs which are a detailed part of larger wing structures, using a new material Al-Li alloy, a new MQL carbide end-mill is created that has various quantities of holes, hole sizes, and hole locations. A theoretical machining graph is generated using the hammer test and FRF simulation, and a machining test is performed in order to verify the machining stability in the high speed machining area. The optimum configuration of the MQL carbide end-mill is also presented through comparing the chattering, machining noise and cutting conditions, including the maximum cutting depth, rpm, and feed rate per teeth, for each cutter.

Comparison on Optimum Soaking Condition and Cooking Properteis of Korean Kidney Beans (강낭콩의 적정 침지조건과 조리특성의 비교)

  • 조은자;박선희
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.24 no.6
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    • pp.937-942
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    • 1995
  • Cutting force, degree of cooking, cooking loss and absorbances of cooking solution of three cultivars of Korean kidney beans, Pink(PKB), Red(RKD) and White(WKB) were compared. The cutting force of raw kidney bean was 23,500~27,000g. The optimum soaking conditions to give the same cutting force of beans were 10hr at $10^{\circ}C,\;8hr\;at\;20^{\circ}C,\;6hr\;at\;30^{\circ}C\;and\;3hr\;at\;40^{\circ}C$. At optimum soaking conditions, the degree of cooking was determined by measuring the maximum cutting force of cotyledon. The terminal points of cooking at $98^{\circ}C$ were 23min for PKB, 25min for RKB and 27min for WKB. Cooking loss of kidney beans during cooking were 3.4~5.4%. Absorbances of cooking solution showed a similar pattern in all samples, except PKB soaked at $10^{\circ}C$ for 10hr.

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