• Title/Summary/Keyword: Optimal manufacture conditions

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Structural Analysis of Composite Partition Panel according to Weaving Methods (직조 방법에 따른 복합재 파티션 패널의 구조 해석)

  • Kang, Ji Heon;Kim, Kun Woo;Jang, Jin Seok;Lee, Jae Jin;Mun, Ji Hun;Kang, Da Kyung;Ahn, Min Su;Lee, Jae Wook
    • Composites Research
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    • v.33 no.3
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    • pp.140-146
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    • 2020
  • The purpose of this paper is to examine the possibility of weight reduction by changing the partition panel of vehicle from an existing aluminum material to carbon fiber reinforced plastics. Three weaving methods (plain, twill and satin) were used in the manufacture of composite materials, and they were produced and tested to derive their material properties. The analysis model of composite partition panel for torsional conditions was developed and the structural stability and system stiffness were evaluated according to Tsai-Hill failure criteria. With design variables for fiber orientation angles and stacking sequence, evolutional optimal algorithm was performed and as the results, the optimal composite partition panel was designed. In addition, the structural analysis results for strength and specific stiffness were compared with aluminum partition panels and composite partition panels to verify the possibility of weight reduction.

Development of Adhesive Resins Formulated with Rapeseed Flour Hydrolyzates for Medium Density Fiberboard (MDF) (유채박 가수분해물을 이용한 중밀도섬유판(MDF) 제조용 접착제의 개발)

  • Yang, In;Han, Gyu-Seong;Choi, In-Gyu;Kim, Yong-Hyun;Ahn, Sye-Hee;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.3
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    • pp.177-185
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    • 2012
  • The interest to develop adhesives from renewable resources is growing to substitute petroleum-based adhesive resins in the manufacture of wood based panels. In our study, rapeseed flour (RSF), which is the by-product of bio-diesel produced from rapeseed, were hydrolyzed with acid and alkali. As a crosslinking agents of the RSF hydrolyzates, phenol-formaldehyde prepolymers (PF) were prepared. The RSF hydrolyzates and PF were mixed to complete the formulation of RSF-based adhesive resins, and the resins were applied to make the medium density fiberboard (MDF). The physical and mechanical properties of the MDF were measured to examine whether RSF can be used as raw materials of adhesive resins for the manufacture of MDF or not. The average moisture content and density of the MDF made with RSF-based adhesive resins satisfied the minimum requirement of KS standard, but the thickness swelling was not. The bending strengths of the MDF made with RSF-based adhesive resins were lower than that of the MDF made with commercial UF resins, but the internal bonding strengths of tested MDF in some make-up conditions of RSF-based adhesive resins were higher than that of MDF made with commercial UF resins. These results showed the potential of RSF as a raw material of adhesives for the production of MDF. Future works on the optimal manufacturing process conditions of MDF made with RSF-based adhesive resins are required to improve the performance of MDF made with RSF-based resins.

Optimization of Manufacturing Wet Noodle Added with Aloe vera Powder (알로에 분말을 첨가한 생면의 제조조건 최적화)

  • Jang, Hyun-Wook;Lee, Bo-Young;Kim, Eun-Sook;Lee, Young-Eun
    • Korean journal of food and cookery science
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    • v.32 no.6
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    • pp.704-715
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    • 2016
  • Purpose: This study was conducted to optimize the conditions of manufacturing the wet noodle added with Aloe powder. Methods: The I-optimal design of response surface methodology (RSM) was used for the optimization of added amount of Aloe powder, water content, and kneading time as the independent variables. The quality characteristics (color, texture, water absorption ratio, volume, turbidity) and sensory characteristics (color, flavor, taste, mouth feel, overall acceptance) were analyzed as dependent variables. Results: The lightness, redness, and yellowness of the Aloe noodle were all lowered with the addition of Aloe powder. All texture characteristics such as hardness, elasticity and chewiness of Aloe noodle showed the tendency to increase with increasing amount of Aloe added and kneading time. The water uptake and the volume expansion tended to increase with increasing aloe addition and water addition. As the kneading time increased, the dissolution of solids decreased and the turbidity tended to decrease. Aloe powder content influenced the color, flavor and taste of the noodles most among independent variables, and the mouthfeel of the noodle influenced by the water addition and the kneading time. Conclusion: Aloe noodle showed the best desirability with 3.03% of Aloe powder, 43.56% of water content and 13.06 min of kneading time by RSM analysis. Aloe noodles prepared under these optimized conditions are expected to be able to manufacture and utilize functional Aloe noodles by meeting the content of isobarbaloin, which helps the intestinal functional activity.

A Study on the Washability and Washing Conditions of the Industrial Alkaline Laundry Detergent Suitable for Water Discharge Standards and Detergent Regulations (수질 배출기준 및 세제 안전기준에 적합한 산업용 알칼리 세탁세제의 세척성과 세탁조건 연구)

  • Song, Hyunjoo;Song, Sunhye
    • Textile Coloration and Finishing
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    • v.33 no.4
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    • pp.250-257
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    • 2021
  • Laundry industry has traditionally been considered an industry that generates large amounts of wastewater and Volatile Organic Compounds(VOCs). This is still the case until now. Household laundry detergents are produced and distributed within the safety regulations on the amount of harmful substances detected. While industrial laundry detergents are often distributed without safety regulations, and even laundry workers manufacture and use them on their own. This contaminates water and air and also threatens the safety of workers. This study is a basic study for distributing eco-friendly detergents(EFD-A) developed through previous studies to the laundry industry. Safety, washability and wastewater quality of EFD-A are evaluated. Three existing commercial detergents(PD1, PD2, LD4) are also evaluated to compare with EFD-A. The safety of detergents is confirmed by the content of optical brightener, VOCs, and arsenic. Washability is evaluated by the difference in reflectance of washed and unwashed artificial soiled fabrics according to detergent concentration, washing temperature, and washing time. TOC is used as the index of assessing the wastewater quality. The results are as follows; EFD-A doesn't contain the optical brighteners, VOCs, and arsenic. The optimal washing conditions for EFD-A are 3 g/L concentration, 40 ℃ washing temperature, and 30 min washing time. The soil removal efficiency is about 71 %, which was similar to or somewhat superior to that of PD1, PD2, and LD4. TOC is 63.5 %, which is about 15 % lower than the discharge limit. Through this study, the developed detergent EFD-A can be used as a safe and eco-friendly detergent for the human body and the environment.

Research on the Development of Conductive Composite Yarns for Application to Textile-based Electrodes and Smartwear Circuits (스마트웨어용 텍스타일형 전극 및 배선으로의 적용을 위한 전도성 복합사 개발 연구)

  • Hyelim Kim;Soohyeon Rho;Wonyoung Jeong
    • Fashion & Textile Research Journal
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    • v.25 no.5
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    • pp.651-660
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    • 2023
  • This study aimed to research the local production of conductive composite yarn, a source material used in textile-type electrodes and circuits. The physical properties of an internationally available conductive composite yarn were analyzed. To manufacture the conductive composite yarn, we selected one type of conductive yarn with Ag-coated polyamide of 150d 1 ply, along with two types of polyethylene terephthalate (PET) with circular and triangular cross-sections, both with 150d 1 ply. The conductive composite yarn samples were manufactured at 250, 500, 750, and 1000 turns per meter (TPM). For both conductive composite yarn samples manufactured from two types of PET filaments, the twist contraction rate of the sample with a triangular cross-section was stable. Among the samples, the tensile strength of the sample manufactured at 750 TPM was the highest at approximately 4.1gf/d; the overall linear resistance was approximately 5.0 Ω/cm, which is within the target range. It was confirmed that the triangular cross-section sample manufactured with 750 TPM had a similar linear resistance value to the advanced product despite the increase in the number of twists. In future studies, we plan tomanufacture samples by varying the twist conditions to derive the optimal conductive yarn suitable for smartwear and smart textile manufacturing conditions.

Studies on the Production of Acid Digestive Enzyme -Isolation and Characterization of a Fungal Strain Which Produces Acid Enzymes- (내산성(耐酸性) 소화효소제(消化酵素劑)의 생산(生産)에 관(關)한 연구(硏究) -내산성(耐酸性) 효소생산균(酵素生産菌)의 분리(分離)와 효소(酵素) 생산조건(生産條件)에 관(關)하여-)

  • Sohn, Cheon-Bae;Park, Yoon-Joong
    • Korean Journal of Food Science and Technology
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    • v.13 no.3
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    • pp.241-246
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    • 1981
  • A fungal strain which produced high levels of acid protease and amylase was isolated from the atmosphere for application to the manufacture of digestive enzme preparation. This study was carried out to elucidate its microbiological characteristics, environmental conditions for production of the enzymes, and relationships between the enzyme activity and acidity. 1. The isolate was identified as a fungal strain which belonged to Aspergillus niger by the manual of Rafer and Fennel, and was found to be a strain producing high levels of acid protease and amylase. 2. The optimal pH of tile enzymes produced by the strain were: protease, 2.0;, ${\alpha}-amylase$, 4 to 5; and glucoamylase, 3 to 5. 3. The optimal culture conditions for production of the enzymes were: protease (at pH 2.5), 2 to 3 days incubation on wheat bran at $30^{\circ}C$; ${\alpha}-amylase$ and glucoamylase(at pH 3.0), 3 days incubation at $30^{\circ}C$. 4. The production of acid protease and glucoamylase was increased approximately by 20 percent when 2 percent of corn starch was added to the wheat bran medium. 5. The addition of 0.3 percent ammonium sulfate to the wheat bran medium resulted in enhancing the enzyme production, especially of acid prctease.

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Monitoring on Fermentation of Persimmon Vinegar from Persimmon Peel (감껍질을 이용한 감식초 발효조건 모니터링)

  • Kim, Suk-Kyung;Lee, Gee-Dong;Chung, Shin-Kyo
    • Korean Journal of Food Science and Technology
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    • v.35 no.4
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    • pp.642-647
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    • 2003
  • In order to investigate utilization possibility of persimmon peel as a source of vinegar, we had been examined the alcohol and acetic acid fermentations of persimmon peel. In the first stage, alcohol fermentation, alcohol content was maximum value (8.22%) in 12.43 mL/g of added water, $12.41^{\circ}Brix$ of initial sugar content and 48.05 hr of fermentation time. Acidity was minimum value (0.30%) in 12.18 mL/g of added water, $13.72^{\circ}Brix$ of initial sugar content and 46.22 hr of fermentation time. In the second stage, acetic acid fermentation, acidity was maximum value (6.40%) in 2.02% of initial acidity, 67.98 rpm of agitation rate and 6.94 day of fermentation time. Browning color was minimum value in 1.50% of initial acidity, 150.0 rpm of agitation rate and 6.0 day of fermentation time. To manufacture persimmon vinegar using persimmon peel, in the first stage, optimal alcohol fermentation conditions was 12mL/g in added water, $12^{\circ}Brix$ in initial sugar concentration and 48 hr in fermentation time. In the second stage, optimal acetic acid fermentation conditions was 1.8% in initial acidity, 70 rpm in agitation rate and 6 day in fermentation time using Acetobacter sp. PA97.

Development of Simulation Method to Design Rover's Camera System for Extreme Region Exploration (극한지 탐사 로버의 카메라 시스템 설계를 위한 시뮬레이션 기법 개발)

  • Kim, Changjae;Park, Jaemin;Choi, Kanghyuk;Shin, Hyu-Soung;Hong, Sungchul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.12
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    • pp.271-279
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    • 2019
  • In extreme environment regions, unmanned rovers equipped with various sensors and devices are being developed for long-term exploration on behalf of humans. On the other hand, due to the harsh weather conditions and rough terrain, the rover camera has limited visible distance and field of view. Therefore, the rover cameras should be located for safe navigation and efficient terrain mapping. In this regard, to minimize the cost and time to manufacture the camera system on a rover, the simulation method using the rover design is presented to optimize the camera locations on the rover efficiently. In the simulation, a simulated terrain was taken from cameras with different locations and angles. The visible distance and overlapped extent of camera images, and terrain data accuracy calculated from the simulation were compared to determine the optimal locations of the rover's cameras. The simulated results will be used to manufacture a rover and camera system. In addition, self and system calibrations will be conducted to calculate the accurate position of the camera system on the rover.

Effect of Membrane Material and Absorbent Type on $SO_2$ Removal Using Microporous Hollow-fiber Membrane G-L Contactors (다공성 중공사막 기액 접촉기틀 이용한 $SO_2$ 제거에서 막재질과 흡수제의 영향)

  • Song Hee-Ouel;Kim In-Won;Park Hyun-Hee;Lim Chun-Won;Jo Hang-Dae;Lee Hyung-Keun
    • Journal of the Korean Institute of Gas
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    • v.10 no.2 s.31
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    • pp.14-21
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    • 2006
  • An experimental apparatus for the removal of $SO_2$ gas using microporous hollow-fiber membrane G-L contactors was setup. Various performance experiments were carried out with commercial membrane modules and the membrane modules made by KIER. The $SO_2$ removal efficiency was outstanding. When the hollow-fiber membrane was used for the removal of $SO_2$, the selection of absorbers and additives, membrane material, operating conditions of membrane manufacture were significant variables to develop optimal G-L contactors. More experiment works will be done for the development of compact, cost-effective and better G-L contactors.

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Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E) (CAE을 이용한 주조방안설계 : 자동차용 부품(오일팬_BR2E))

  • Kwon, Hong-kyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.1
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    • pp.35-40
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    • 2017
  • A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where flow momentum is critical matter in the mold filling process. Actually in complex parts, it is almost impossible to calculate the exact mold filling performance with using experimental knowledge. To manufacture the lightweight automobile bodies, aluminum die-castings play a definitive role in the automotive part industry. Due to this condition in the design procedure, the simulation is becoming more important. Simulation can make a casting system optimal and also elevate the casting quality with less experiment. The most advantage of using simulation programs is the time and cost saving of the casting layout design. For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_BR2E, Computer Aided Engineering (CAE) simulation was performed with three layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with three models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflows. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.