• Design & Manufacturing
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• 제1권1호
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• pp.17-21
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• 2007

In the manufacture and processing of large plastic materials, product quality is tested and verified through several techniques such as injection processing, residual stress through injection molding and shrinkage. With regards to the injection molding process, common problems such as inconsistent density is seen when different points of the product are discovered to have varying thickness levels. Sink marks in product are then evident. This occurs when there is poor molding conditions caused about by poor runner and packaging systems incorporated into the process. We designed the runner system which is possible balanced filling to cavities using CAE program $Moldflow^{TM}$ and then obtained optimal processing conditions by Taguchi's Robust Design technique.

• 한국산학기술학회논문지
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• 제21권2호
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• pp.175-181
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• 2020

본 연구는 도심지에서 좁은 폭 구간에 실시하는 물다짐 공법의 적정 시공방법 제안을 연구목적으로 한다. 도심지 차도나 보도의 도로함몰로 차량의 파손, 인명의 손실 등이 발생할 수 있다. 공사장 인근에서 발생하는 도로함몰의 주요 원인은 부실시공이다. 원인조사 결과 약 25~49%가 굴착복구 미흡으로 발생하는 것으로 발표되었다. 굴착복구 시공은 장비 혹은 인력으로 실시하며, 다짐장비나 인력으로 다짐이 어려운 소폭의 관로 되메우기, 흙막이가시설과 구조물 사이 협소 공간 되메우기 등을 수행할 때는 통상적으로 물다짐 공법을 사용하고 있다. 그러나 물다짐에 관한 다짐원리와 시공 조건 관련 표준시방 및 품질관리 기준은 미흡한 상태이다. 이에 본 연구에서는 물다짐 공법에 대해서 다짐원리 및 적정 되메우기 재료와 다짐효율에 관한 실내모형시험을 수행하고, 현장시공 현황 및 문제점을 조사·분석하여 물다짐 공법의 가이드라인을 제시하였다. 결론적으로 물다짐 공법의 원리를 분석한 결과 투기하는 되메우기 재료는 입도분포와 투수성이 주요 인자로 입도 및 투수계수의 세부기준을 제시하였고, 시공방법은 다짐효율을 높이기 위해 하부 배수층을 확보한 상태로 0.3m 단위로 층별 물다짐을 수행하여 상대다짐도 90%이상의 다짐품질을 확보해야 한다. 또한 물다짐이 완료된 상태에서 엄지말뚝을 인발한 경우 교란범위인 H-pile 단면기준으로 폭(B)의 1.5배, 높이(H)의 1.0배 주변 지반에 추가 물다짐을 수행하여야 한다.

• International Journal of Precision Engineering and Manufacturing
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• 제7권1호
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• pp.51-56
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• 2006

A computer code was developed to simulate both the thermal stresses introduced during the post-filling stage and the in-plane deformation after ejection process by finite element method based on the plane stress theory. The computer simulation was applied to the mold design of a 2 inch light guide plate (LGP) for thin film transistor (TFT)-liquid crystal displays (LCD). With injection molding experiments based on the design of experiments (DOE) technique, the influences of the processing conditions in injection molding on brightness and uniformity of the LGP were investigated, and the optimal processing parameters were selected to increase the brightness and uniformity. The verification experiment showed that the brightness and uniformity of the LGP were increased dramatically under the selected optimal processing conditions.

• 대한기계학회논문집A
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• 제24권10호
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• pp.2543-2551
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• 2000

Precision injection molding is an important technology for improving productivity and lowering costs in the fields of medical components, lenses and electrical connectors. The quality of injection molded parts is affected by various processing conditions such as filling time and packing pressure profile. It is difficult to consider all the variables at the same time for prediction of the quality. In this study, the genetic algorithm was used to obtain the optimal processing conditions for minimizing the volumetric shrinkage of molded parts. For a higher convergence rate, the method of design of experiments was used to analyze the relationship between processing conditions and volumetric shrinkage of molded parts, which served as analysis tool for the capability of searching optimal processing conditions but also greatly reduces the calculation time by utilizing the information of searching area. As a practical example, compact disks that require micron-level precision were chosen for the study.

• 한국표면공학회지
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• 제25권4호
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• pp.189-206
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• 1992

The effect of activation and electroless nickel plating conditions on contact properties was investi-gated for selective electroless nickel plating of Si wafers in order to obtain an optimum condition of con-tact hole filling. According to RCA prosess, p-type silicon (100) surface was cleaned out and activated. The effects of temperature, DMAB concentration, time, and strirring were investigated for activation of p-type Si(100) surface. The optimal activation condition was 0.2M HF, 1mM PdCl2, 2mM EDTA,$ 70^{\circ}C$, and 90sec under ultrasonic vibration. In electroless nickel plating, the effect of temperature, DMAB concentra-tion, pH, and plating time were studied. The optimal plating condition found was 0.10M NiSO4.H2O, 0.11M Citrate, pH 6.8, $60^{\circ}C$, 30minutes. The contact resistance of films was comparatively low. It took 30minutes to obtain 1$\mu\textrm{m}$ thick film with 8mM DMAB concentration. The film surface roughness was improved with decreasing temperature and decreasing pH of the plating solution. The best quality of the film was obtained at the condition of temperature $60^{\circ}C$ and pH 6.0. The micro-vickers hardness of film was about 800Hv. Plating rate of nickel on the hole pattern was slower than that of nickel on the line pattern.

• 소성∙가공
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• 제8권4호
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• pp.331-339
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• 1999

In this study, to analyze the shaped drawing process from round bar, the practical conical die with considering die radius and bearing was defined by a mathematical expression, and also a simple technique for initial mesh generation to the shaped drawing process was proposed. The drawing of rectangular section from round bar, one of the shaped drawing process, has been simulated by using non-steady state 3D rigid plastic finite element method in order to evaluate the influence of semi-die angle and reduction in area to corner filling. Other process variables such as friction constant, rectangular ratio, die radius and bearing length were fixed during the simulation. An artificial neural network has been introduced to obtain the optimal process conditions which gave rise to a fast simulation.

• 한국기계가공학회지
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• 제12권5호
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• pp.94-101
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• 2013

Injection molding process is one of the most important methods to produce plastic parts with high efficiency and low cost. The objective of this study is to implement the best plastic injection molding process for LED TV speaker frame. Moldflow analysis and simulation of plastic injection molding process were carried out in order to predict optimal modeling operation conditions and then injection molded part was produced various type of resin temperature, filling time and injection pressure variation. the result was that the best injection molding condition is set as 60bar pressure, 2sec filling time and $310^{\circ}C$ degree. The study result would be useful to variety of plastic injection molding process.

• 한국지능시스템학회논문지
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• 제11권6호
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• pp.465-469
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• 2001

In injection molding short shot is one of the frequent and fatal defects. Experts of Injection molding usually adjust process conditions such as injection time, mold temperature, and melt temperature because it is most economic way in time and cost. However, it is difficult task to find appropriate process conditions for troubleshooting of short shot as injection molding process is a highly nonlinear system and process conditions are coupled. In this paper, a modular fuzzy neural network (MFNN) has been applied to injection molding process to shorten troubleshooting time of short shot. Based on melt temperature and fill time, a reasonable initial mo이 temperature is recommenced by the NFNN, and then the mold temperature is inputted to injection molding process. Depending on injection molding result, specifically the insufficient quantity of an injection molded part. and appropriate mold temperature is recommend repeatedly through the NFNN.

• 대한환경공학회지
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• 제22권6호
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• pp.1139-1148
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• 2000

산업 폐기물 중 다량으로 발생하는 제강슬래그의 재활용을 위하여 -14/+24mesh 정도 크기의 슬래그를 미분말로 분쇄시 최적 조건을 조사하고 경제적인 분쇄조건을 확립하기 위하여 요구되는 동력을 산출하였다. 이를 위한 분쇄조건으로 ball mill의 회전속도, 분쇄시간, ball의 충진량, 시료의 충진량과 크기 등을 선정하였고 이에 대한 분쇄효율을 산출하였다. 본 연구에서는 임계회전속도의 79% 정도에 해당되는 값이 최적의 회전속도인 것으로 조사되었다. 분쇄시간에 따른 분쇄정도는 일반적으로 시간이 증가함에 따라 증가하는 것으로 나타났지만 분쇄 초기에 비해 분쇄가 더 진행될수록 분쇄효율은 감소하는 것으로 나타났다. Ball의 충진율은 mill내부 용량의 50%인 경우에 최척의 분쇄효율을 보였고, 시료의 충진량과 크기에 따른 입도초사 실험 에서는 시료의 충진량이 적고 원시료의 크기가 작을수록 분쇄정도는 증가하였다. 위의 결과에 의해 Bond의 식을 사용하여 동력효율을 계산한 결과 분쇄시간이 길수록 그리고 회전속도가 최적인 조건에서 동력효율이 가장 크게 나타나고 있음이 관찰되었다.

• 한국기계가공학회지
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• 제9권5호
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• pp.28-33
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• 2010

A computer code was developed to simulate all three stages of the injection molding process: filling, packing and cooling by finite element method. The constitutive equation used here was compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Based on the simulation, the Taguchi method was used to investigate the influences of injection molding conditions on the birefringence of a center gate disk. In addition, the optimal processing conditions were selected to minimize the birefringence and the birefringence difference along the positions of the disk.