• Title/Summary/Keyword: Optimal design weight

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Fundamental framework toward optimal design of product platform for industrial three-axis linear-type robots

  • Sawai, Kana;Nomaguchi, Yutaka;Fujita, Kikuo
    • Journal of Computational Design and Engineering
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    • 제2권3호
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    • pp.157-164
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    • 2015
  • This paper discusses an optimization-based approach for the design of a product platform for industrial three-axis linear-type robots, which are widely used for handling objects in manufacturing lines. Since the operational specifications of these robots, such as operation speed, working distance and orientation, weight and shape of loads, etc., will vary for different applications, robotic system vendors must provide various types of robots efficiently and effectively to meet a range of market needs. A promising step toward this goal is the concept of a product platform, in which several key elements are commonly used across a series of products, which can then be customized for individual requirements. However the design of a product platform is more complicated than that of each product, due to the need to optimize the design across many products. This paper proposes an optimization-based fundamental framework toward the design of a product platform for industrial three-axis linear-type robots; this framework allows the solution of a complicated design problem and builds an optimal design method of fundamental features of robot frames that are commonly used for a wide range of robots. In this formulation, some key performance metrics of the robot are estimated by a reducedorder model which is configured with beam theory. A multi-objective optimization problem is formulated to represent the trade-offs among key design parameters using a weighted-sum form for a single product. This formulation is integrated into a mini-max type optimization problem across a series of robots as an optimal design formulation for the product platform. Some case studies of optimal platform design for industrial three-axis linear-type robots are presented to demonstrate the applications of a genetic algorithm to such mathematical models.

Pareto 최적점 기반 다목적함수 기법에 의한 이중선각유조선의 최적 구조설계 (Optimum Structural Design of D/H Tankers by using Pareto Optimal based Multi-objective function Method)

  • 나승수;염재선;한상민
    • 대한조선학회논문집
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    • 제42권3호
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    • pp.284-289
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    • 2005
  • A structural design system is developed for the optimum design of double hull tankers based on the multi-objective function method. As a multi-objective function method, Pareto optimal based random search method is adopted to find the minimum structural weight and fabrication cost. The fabrication cost model is developed by considering the welding technique, welding poses and assembly stages to manage the fabrication man-hour and process. In this study, a new structural design is investigated due to the rapidly increased material cost. Several optimum structural designs on the basis of high material cost are carried out based on the Pareto optimal set obtained by the random search method. The design results are compared with existing ship, which is designed under low material cost.

경량 수직이착륙 무인기의 복합재료 스키드 착륙장치 최적설계 (Composite Skid Landing Gear Optimal Design for Light VTOL UAV)

  • 이정진;김명준;김용하;신중찬;황경민
    • 항공우주시스템공학회지
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    • 제9권4호
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    • pp.55-61
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    • 2015
  • In this study, we peformed optimal design of a composite skid landing gear, one of the solid spring shock absorbers, for light vertical takeoff and landing aircraft. Although a solid spring type has poor energy dissipation capability, it is commonly used for light aircraft where sink speeds are low and shock absorption is non-critical in terms of simplicity, low cost and weight reduction. In this paper, design parameters of solid spring such as sink speed, gear leg length, deflection and landing load factor were reviewed. In order to meet structural requirements such as deflection and strength, finally, we conducted optimal design of the composite skid landing gear for VTOL UAV using genetic algorithm and pattern search algorithm.

2차원 트러스 구조물에 대한 제어/구조 시스템의 동시최적설계 (Simultaneous Optimal Design of Control-Structure Systems for 2-D Truss Structure)

  • 박중현;김순호
    • 제어로봇시스템학회논문지
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    • 제7권10호
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    • pp.812-818
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    • 2001
  • This paper proposes an optimum design method of structural and control systems, taking a 2-D truss structure as an example. The structure is supposed to be subjected to initial static loads and disturbances. For the structure, a FEM model is formed, and using modal transformation, the equation of motion is transformed into that of modal coordinates in order to reduce the D.O.F. of the FEM model. The structure is controlled by an output feedback $H^$\infty$$ controller to suppress the effect of the disturbances. The design variables of the simultaneous optimal design of control-structure systems are the cross sectional areas of truss members. The structural objective function is the structural weight. The control objective function is the $H^$\infty$$ norm, that is, the performance index of control. The second structural objective function is the energy of the response related to the initial state, which is derived from the time integration of the quadratic form of the state in the closed-loop system. In a numerical example, simulations have been carried out. Through the consideration of structural weight and $H^$\infty$$ norm, an advantage of the simultaneous optimum design of structural and control systems is shown. Moreover, while the optimized performance index of control is almost kept, we can acquire better design of structural strength.

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스틸휠 디스크 홀의 근사최적화 (Approximate Optimization of the Steel Wheel's Disc Hole)

  • 김우현;조재성;유완석;임오강
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.570-573
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    • 2003
  • Wheels for passenger car support the car weight with tires. and they transmit rolling and braking power into the ground. Whittliing away at wheel weight is more effective to boost fuel economy that lighting vehicle body structure. A shape of hole in disk is optimized for minimizing the weight of steel wheel. Pro/ENGINEER program is used for formulating the design model. and ANSYS package is selected for analyzing the design model. It has difficulties 10 interface these commercial software directly. For combining both programs. response surface methodology is applied to construct approximation functions for maximum stresses and maximum displacements are obtained by full factorial design of five levels. This steel wheel is modeled in 14-inch diameter of rim. and wide parameter of hole in disk is only selected as design variable for reducing the weight of steel wheel. PLBA(Pshenichny·Lim-Belegundu_arora) algorithm. which uses the second-order information in the direction finding problem and uses the active set strategy. is used for solving optimization problems.

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가상 트라이 아웃 방법을 이용한 최적 블랭크 설계 (Optimal Blank Design using Virtual Try-Out Method)

  • 고대림;정동원
    • 한국기계가공학회지
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    • 제7권4호
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    • pp.31-36
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    • 2008
  • Sheet metal forming has some merits that are less loss of materials in process, less time-consuming and it makes mass product possible. The product produced by sheet metal forming process has high strength compared to the weight and better surface characteristics. Therefore, sheet metal forming process is a lot used in automobiles, aircrafts, electronics and appliances. This paper made the process design for forming Bracket Front Back Frame Lower, determined the blank shape and size using PAM-STAMP, commercial software and evaluated formability. It has been proved that the optimal blank through the result forming analysis has advantage in terms of formability and spring back compared to the rectangular blank.

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고등해석과 유전자 알고리즘을 이용한 트러스 구조물의 최적설계 (Optimal Design of Trusses Using Advanced Analysis and Genetic Algorithm)

  • 최세휴
    • 한국구조물진단유지관리공학회 논문집
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    • 제12권4호
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    • pp.161-167
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    • 2008
  • 본 연구에서는 고등해석과 유전자 알고리즘을 이용한 트러스 구조물의 최적설계를 수행하였다. 본 연구에서 사용한 고등해석은 기하학적 비선형과 재료적 비선형을 동시에 고려한다. 최적화 알고리즘으로 마이크로 유전자 알고리즘을 사용하였다. 목적함수로 구조물의 중량을 사용하였으며, 제약조건식은 구조시스템의 하중-저항능력 및 변위 조건을 고려하였다. 제안된 방법에 의한 최적설계 결과를 기존의 연구결과와 비교하여 그 타당성을 증명하였다.

노트북 컴퓨터 어댑터용 LLC 하프 브리지 공진형 컨버터 최적설계 (Optimal Design of the LLC HB Resonant Converter for Notebook Computer Adapter)

  • 유병선;김창선
    • 전기학회논문지
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    • 제56권8호
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    • pp.1418-1423
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    • 2007
  • The topology of LLC half bridge resonant converter provides ZVS characteristic. The voltage stress and current stress are smaller than that of the general resonant converters. So the LLC HB resonant converter can be considered as a optimal circuit for the notebook computer adapter. In the adapter design, we should consider the weight, the size and the overheat of the adapter. Thus the higher efficiency is an essential particular. First of all, the optimal design of transformer is the most important facts. Some parameters should be considered in order to get the highest efficiency. The adapter is designed through the considering of these parameters including the PFC circuit as the pre-regulator. It converts AC line input into about DC 390V link voltage of the LLC HB converter input and the converter has 16V/90W ratings. The efficiency measured is about up to 93%.

독립공리 설계기법을 이용한 LCD 세정노즐의 최적설계 (Optimal Design of Water Jet Nozzles Utilizing Independence Design Axiom)

  • 신현석;이종수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1240-1247
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    • 2003
  • Water jet nozzle for LCD has been used as a wet cleaning process in many industries. It is necessary for the nozzle to consider cleaning effect and flux. In this paper, we applied the bubble dynamic theory(Rayleight-Plesset equation) to improve the cleaning efficiency. Generally, Rayleigh-Plesset equations for cavitation bubbles are used in analyzing computer simulation for caviting flows. Burst of bubbles causes potential energies and we can use these energies to remove organic and inorganic compounds on the LCD. Therefore, it is necessary to analyze the bubble generations and axiomatic design by computational fluid dynamics(CFD). By comparing the weight matrix of neural networks to the design matrix of axiomatic design, we propose methods to verify designs objectively. The optimal solution could be deduced by the regression analysis using the design parameters.

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유전자 알고리즘에 의한 용접형 판형교의 단면 최적설계 (Optimum Design of Welded Plate Girder Bridges by Genetic Algorithm)

  • 이희업;이준석;방춘석
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(II)
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    • pp.510-515
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    • 2003
  • The main objective of this paper is to propose the optimal design method of welded plate girder bridges using genetic algorithm. The objective function considered is the total weight of the welded plate girder. The behavior and design constraints are formulated based on the Korean Railroad Bridge Design Code and DIC Code. Continuous design variables are used to define the cross-sectional dimensions of the member. The GAs (genetic algorithm) is used to solve the nonlinear programming problem. Several examples of minimum weight design are solved to illustrate the applicability of the proposed minimization algorithm. From the results of application examples, the optimum design of welded plate girder is successfully accomplished. Therefore, the proposed algorithm in this paper may be used efficiently and generally for the optimum design of welded plate girders.

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