• Title/Summary/Keyword: Optimal Process

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Optimal Switching Frequency in Limited-Cycle with Multiple Periods

  • Sun, Jing;Yamamoto, Hisashi;Matsui, Masayuki;Kong, Xianda
    • Industrial Engineering and Management Systems
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    • v.11 no.1
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    • pp.48-53
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    • 2012
  • Due to the customer needs of reducing cost and delivery date shorting, prompt change in the production plan became more important. In the multi period system (For instance, production line.) where target processing time exists, production, idle and delay risks occur repeatedly for multiple periods. In such situations, delay of one process may influence the delivery date of an entire process. In this paper, we discuss the minimum expected cost of the case mentioned above, where the risk depends on the previous situation and occurs repeatedly for multiple periods. This paper considers the optimal switching frequency to minimize the total expected cost of the production process. In this paper, first, the optimal switching frequency model is proposed. Next, the mathematic formulation of the total expectation is presented. Finally, the policy of optimal switching frequency is investigated by numerical experiments.

Exploring Integrated Design Strategies for the Optimal Use of BIM

  • Park, Hyoung-June;Lee, Ji-Hyun
    • Architectural research
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    • v.12 no.2
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    • pp.9-14
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    • 2010
  • This paper introduces an experimental design studio that explores the optimal use of current digital technologies in order to employ Building Information Modeling at the early phase of design process. Based upon the outcomes from the aforementioned studio, the paper discusses the integrated design strategies for BIM in the design process. In this paper, BIM is proposed as a design tool that increases an overal design productivity more effectively and efficiently compared to BIM as a construction tool with encouraging a design communication among different partakers in the design process.

A study on the sensitivity analysis of welding process parameters on weld bead geometry (용접 비드 형상에 대한 용접공정 변수의 민감도 해석에 관한 연구)

  • 이세환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.274-280
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    • 1998
  • The welding technology and qualities are developed significantly, in recent years, in the use of automated processing technology and welding robot systems. But these automated welding technologies have many difficulties for finding the optimal welding parameter conditions. Because of the lack of mathematical model for determination of optimal welding process parameters. In this study, the sensitivity analysis of the empirical equations for finding weld bead width, height and penetration depth by using the published formulae. The selected major welding process parameters effected to weld bead geometries are the welding speed, current, voltage and weld wire diameter.

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Optimal Intermediate Process Design in Forging by Genetic Algorithm (유전 알고리즘을 이용한 단조공정중 중간 공정 최적설계)

  • 정제숙;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.155-158
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    • 1997
  • The investigation deals with of a intermediate process condition hving a bolt-shaped final product where it is required to extend tool-life in forging. In this study, optimization of the design variables is conducted by a genetic algorithm, where the fitness values are evaluated on the basis of FEM analysis model. The approach is applied to the determination of the intermediate process conditions which are optimal with regard to minimization of peak die pressure.

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Design of an Automatic Placement System for PCBs (PCB 자동 배치 시스템의 설계)

  • 장명수;이장순;황선영
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.31A no.2
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    • pp.104-115
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    • 1994
  • This paper presents the design of a placement sysyem integrated in PCB design system. to get an optimal component positioning from part and net list. Unplaced components are placed in initial process using modified cluster development algorithm and are swapped in improvement process using the GFDR(Generalized Force Directed Relaxation) algorithm. The result is optimized in post process by component rotating or pin/gate swapping. Experimental results shwo that the placement system produces manufacturable layouts which are optimal in terms of total routing length.

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A study on the Determination of Optimal Buffer Stock in Inter-Process (공정간 최적 완충재고 설정에 관한 연구)

  • 황규완;하정진
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.30
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    • pp.135-145
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    • 1994
  • There has been increasing interest in modeling the effect of buffer stock in automatic flow lines such as transfer line, assembly line and process line. The purpose of this paper is to determine the optimal buffer stock for a two-stage process line of industry that minimize a expected cost considering line efficiency and buffer stock Analytical method for the simplified model is applied and computer simulation is conducted to real numerical example.

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Friction Welding Process Analysis of Piston Rod in Marine Diesel Engine and Mechanical Properties of Welded Joint (선박 디젤 엔진용 피스톤 로드의 마찰용접 공정해석 용접부 기계적 특성)

  • Jeong, H.S.;Son, C.W.;Oh, J.S.;Choi, S.K.;Cho, J.R.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.236-242
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    • 2011
  • The two objectives of this study were, first, to determine the optimal friction welding process parameters using finite element simulations and, second, to evaluate the mechanical properties of the friction welded zone for large piston rods in marine diesel engines. Since the diameters of the rod and its connecting part are very different, the manufacturing costs using friction welding are reduced compared to those using the forging process of a single piece. Modeling is a generally accepted method to significantly reduce the number of experimental trials needed when determining the optimal parameters. Therefore, because friction welding depends on many process parameters such as axial force, initial rotational speed and energy, amount of upset and working time, finite element simulations were performed. Then, friction welding experiments were carried out with the optimal process parameter conditions resulting from the simulations. The base material used in this investigation was AISI 4140 with a rod outer diameter of 280 mm and an inner diameter of 160 mm. In this study, various investigation methods, including microstructure characterization, hardness measurements and tensile and fatigue testing, were conducted in order to evaluate the mechanical properties of the friction welded zone.

Optimization of Cleaning Parameters in Cryogenic $CO_2$ Cleaning Process (극저온 $CO_2$ 세정공정의 세정인자 최적화)

  • Lee, Seong-Hoon;Seok, Jong-Won;Kim, Pil-Kee;Oh, Seung-Hee;Seok, Jong-Hyuk;Oh, Byung-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.9
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    • pp.109-115
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    • 2008
  • The cleaning process of contaminant particles adhering to the microchips, integrated circuits (ICs) or the like is essential in modern microelectronics industry. In the cleaning process particularly working with the application of inert gases, the removal of contaminant particles of submicron scale is very difficult because the particles are prone to reside inside the boundary layer of the working fluid, The use of cryogenic $CO_2$ cleaning method is increasing rapidly as an alternative to solve this problem. In contrast to the merits of high efficiency of this process in the removal of minute particles compared to the others, even fundamental parametric studies for the optimal process design in this cleaning process are hardly done up to date, In this study, we attempted to measure the cleaning efficiency with the variations of some principal parameters such as mass flow rate, injection distance and angle, and tried to draw out optimal cleaning conditions by measuring and evaluating an effective cleaning width called $d_{50}$.

Studies on the Optimization of Contact Oxide Etching Process Using Taguchi Method (Taguchi 방법을 사용한 콘택 산호막 식각 공정 최적화 연구)

  • Jeon, Yeong-Jin;Kim, Chang-Il;Gu, Jin-Geun;Yu, Hyeong-Jun
    • Korean Journal of Materials Research
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    • v.5 no.1
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    • pp.63-74
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    • 1995
  • Process optimization experiments based on the Taguchi method were performed in order to set up the optimal process conditions for the contact oxide etching process module which was built in order to be attached to the cluster system of multi-processing purpose. From the two times experiments of Taguchi method, the overall behaviors of the etchmg characteristics depending upon the equipment parameters were understood at the 1st Taguchi experiment, the detail and optimal process conditions were extracted from the 2nd Taguchi experiment. As a final analysis of experimental results, the optimal etching characteristics were obtalned at the process conditions of $CHF_{3}/CF_{4}$ gas flow rate=72/8 sccm, chamber pressure=50 mTorr, RF power=300 Watts, magnetic field intensity=90 Gauss.

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Optimal Design of Cz Process for Increasing a Productivity of Single Crystal Si Solar Cell Ingot (태양전지용 단결정 실리콘 잉곳 생산성 증대를 위한 초크랄스키 공정 최적 설계)

  • Lee, Eunkuk;Jung, Jae Hak
    • Korean Chemical Engineering Research
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    • v.49 no.4
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    • pp.432-437
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    • 2011
  • Recently, industry needs a new design of Czochralski(Cz) process for higher productivity with reasonable energy consumption. In this study, we carried out computational simulations for finding out a new optimal design of Cz process with variables which can be applied in real industry such as location of heater, shape of shield and crucible size. Objective process was Cz process which can be produced 8 inch diameter Si ingot for solar cell and we acquired an optimal design for higher productivity, low power consumption with stable production condition. For higher productivity we also change the crucible diameter from 22 inches to 24 inches with changing insulation thickness only because the process housing size could not be changed in industry.