• Title/Summary/Keyword: Optimal Life Time

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Design Optimization for Automotive Wheel Bearings Considering Life and Stiffness (수명과 강성을 고려한 자동차용 휠 베어링의 설계 최적화)

  • Seungpyo Lee
    • Tribology and Lubricants
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    • v.39 no.3
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    • pp.94-101
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    • 2023
  • Automotive wheel bearings are a critical component of vehicles that support their weight and facilitate rotation. Life and stiffness are significant performance characteristics of wheel bearings. Designing wheel bearings involves finding optimal design variables that satisfy both performances. CO2 emission reduction and fuel efficiency regulations attribute to the recent increase in design requirements for lightweight and compact automotive parts while maintaining performance. However, achieving a design that maintains performance while reducing weight poses challenges, as performance and weight are generally inversely proportional. In this study, we perform design optimization of automotive wheel bearings considering life and stiffness. We develop a program that calculates the basic rated life and modified rated life based on international standards for evaluating the life of wheel bearings. We develop a regression equation using regression analysis to address the time-consuming stiffness analysis during repetitive analysis. We perform ANOVA and main effect analyses to understand the statistical characteristics of the developed regression equation. Furthermore, we verify its reliability by comparing the predicted and test results. We perform design optimization using the developed life prediction program, stiffness regression equation and weight regression equation. We select bearing specifications and geometry as design variables, weight as the cost function, and life and stiffness as constraints. Through design optimization, we investigate the influence of design variables on the cost function and constraints by comparing the initial and optimal design values.

Keratinase Production by Recalcitrant Feather Degrading Pseudomonas Geniculata and Its Plant Growth Promoting Activity (난분해성 우모분해 Pseudomonas geniculata에 의한 케라틴 분해효소 생산 및 식물성장 촉진 활성)

  • Go, Tae-Hun;Lee, Sang-Mee;Lee, Na-Ri;Jeong, Seong-Yun;Hong, Chang-Oh;Son, Hong-Joo
    • Journal of Environmental Science International
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    • v.22 no.11
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    • pp.1457-1464
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    • 2013
  • We investigated the optimal conditions for keratinase production by feather-degrading Pseudomonas geniculata H10 using one variable at a time (OVT) method. The optimal medium composition and cultural condition for keratinase production were determined to be glucose 0.15% (w/v), beef extract 0.08% (w/v), $KH_2PO_4$ 0.12% (w/v), $K_2HPO_4$ 0.02% (w/v), NaCl 0.07% (w/v), $MgSO_4{\cdot}7H_2O$ 0.03%, $MgCl_2{\cdot}6H_2O$ 0.04% along with initial pH 10 at 200 rpm and $25^{\circ}C$, respectively. The production yield of keratinase was 31.6 U/ml in an optimal condition, showing 4.6-fold higher than that in basal medium. The strain H10 also showed plant growth promoting activities. This strain had ammonification activity and produced indoleacetic acid (IAA), siderophore and a variety of hydrolytic enzymes such as protease, lipase and chitinase. Therefore, this study showed that P. geniculata H10 could be not only used to upgrade the nutritional value of feather wastes but also useful in situ biodegradation of feather wastes. Moreover, it is also a potential candidate for the development of biofertilizing agent applicable to crop plant soil.

A Maintenance Policy Determination of Dependent k-out-of-n:G System with Setup Cost (초기설치비를 고려한 의존적 k-out-of-n:G 시스템의 보전정책 결정)

  • 조성훈;안동규;성혁제;신현재
    • Journal of the Korean Society of Safety
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    • v.14 no.2
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    • pp.155-162
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    • 1999
  • reliability from components reliability. In this case, it assumes that components failure is mutually independent, but it may not true in real systems. In this study, the mean cost per unit time is computed as the ratio of mean life to the mean cost. The mean life is obtained by the reliability function under power rule model. The mean cost is obtained by the mathematical model based on the inspection interval. A heuristic method is proposed to determine the optimal number of redundant units and the optimal inspection interval to minimize the mean cost per unit time. The assumptions of this study are as following : First, in the load-sharing k-out-of-n:G system, total loads are applied to the system and shared by the operating components. Secondly, the number of failed components affects the failure rate of surviving components as a function of the total load applied. Finally, the relation between the load and the failure rate of surviving components is set by the power rule model. For the practical application of the above methods, numerical examples are presented.

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Process Optimization for Improving Resistance Welding Quality of Cylindrical Secondary Battery (원통형 이차전지의 저항용접 품질 향상을 위한 공정 최적화)

  • Chung, Ji Sun;Park, Soon Seo;Kim, Jee Ho;Kwon, Hyuck Moo;Hong, Sung Hoon;Lee, Min Koo
    • Journal of Korean Society for Quality Management
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    • v.48 no.1
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    • pp.69-86
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    • 2020
  • Purpose: This study aims to determine the optimal conditions for the spot welding process that mechanically connects the case of a cylindrical secondary battery and the negative tab. Methods: We use 33 factorial design to derive the optimal conditions for the spot welding process. The pulling strength, the cross-sectional area of nugget, and the shock test life are selected as response variables, which can represent the resistance welding quality. The input variables are selected as the welding time, welding voltage, and pressure, which are the controllable factors in the spot welding process. Results: The main effects of welding time and welding voltage and the interaction effect of welding time and welding voltage are significant. Conclusion: The optimal conditions for the spot welding process to mechanically join the negative electrode tab of the cylindrical secondary battery and the battery case are developed. The result shows that the pulling strength is increased by 44% compared to before improvement under optimal conditions.

The Comparative Study of Software Optimal Release Time of Finite NHPP Model Considering Log Linear Learning Factor (로그선형 학습요인을 이용한 유한고장 NHPP모형에 근거한 소프트웨어 최적방출시기 비교 연구)

  • Cheul, Kim Hee;Cheul, Shin Hyun
    • Convergence Security Journal
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    • v.12 no.6
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    • pp.3-10
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    • 2012
  • In this paper, make a study decision problem called an optimal release policies after testing a software system in development phase and transfer it to the user. When correcting or modifying the software, finite failure non-homogeneous Poisson process model, considering learning factor, presented and propose release policies of the life distribution, log linear type model which used to an area of reliability because of various shape and scale parameter. In this paper, discuss optimal software release policies which minimize a total average software cost of development and maintenance under the constraint of satisfying a software reliability requirement. In a numerical example, the parameters estimation using maximum likelihood estimation of failure time data, make out estimating software optimal release time.

Optimal Design of Partially Accelerated Life Testing for Multi-Component Mixed Systems

  • Park, Hee-Chang;Jeng, Kwang-Man;Kim, Min-Hwan
    • Journal of the Korean Data and Information Science Society
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    • v.13 no.2
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    • pp.87-95
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    • 2002
  • In this paper we consider optimal designs of partially accelerated life testing which is devised for multi-component mixed systems with the considerably long lifetime. Test items are run at both use condition and accelerated condition until a specified censoring time. The optimal criterion for the sample-proportion allocated to accelerated condition is to minimize asymptotic variance of the maximum likelihood estimators of the acceleration factor and hazard rates.

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Variation of Seed Viability among Cone Harvest Times at Two Clonal Seed Orchards of Chamaecyparis obtusa

  • Da-Eun, Gu;Ji-Hee, Jeong;Ye-Ji, Kim;Kyu-Suk, Kang
    • Journal of Forest and Environmental Science
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    • v.38 no.4
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    • pp.256-262
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    • 2022
  • The timing of seed harvesting is an important decision in the management of seed orchards because it affects seed quality and yield. To investigate the effect of cone harvest time on seed quality and determine the optimal harvesting time, cones were regularly collected in seven times and germination tests were performed at each harvest time in two clonal seed orchards of Chamaecyparis obtusa. As cones developed, the percentage of seed germination increased before cone moisture content began to decrease significantly. The moisture contents of cones were highest at the first collection as 68.3% and 67.3% in Jeju and Gochang seed orchards respectively. At this time, germination speed was slowest, indicating poor seed vigour. The highest germination was found at the second stage in Jeju (36.5%) and at the seventh stage in Gochang (28.6%) seed orchard. The germination speed increased as cone moisture content decreased. Additionally, changes of seed vigour differed among the developmental stages in both seed orchards. Consequently, the optimal cone harvest time of C. obtusa seed orchards in Jeju was early September when high germination percentage was obtained. In Gochang seed orchards, late October was optimal cone harvest time when the germination speed was fast and the cone moisture content decreased.

The Study of Shot Peening Process Optimization for Reliability Improvement of an Aircraft Structural Part (항공용 구조물의 신뢰성 향상을 위한 숏피닝 공정 최적화 연구)

  • Nam, Yong-Seog;Jeong, Yoo-In;Kim, Hwa-Soo
    • Journal of Applied Reliability
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    • v.17 no.4
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    • pp.325-331
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    • 2017
  • Purpose: There is active research that improves both reliability and fatigue life of structures which widely used in the aerospace fields of defense industry. The effects of three parameters (pressure, peening time, nozzle distance) on Almen intensity and coverage will be investigated by using the experimental and analyzed data. Methods: we employed a Box-Behnken design. Additionally, to verify the validity of the optimal condition obtained from experimental results, metallurgical analyses of the shot-peened aerospace part were conducted with respect to surface morphology, residual stress. Results: Optimal shot peening condition is determined as (distance, pressure, time) by optimizing simultaneously the two responses of intensity and coverage. At the optimal peening condition the prediction interval for Almen intensity is well within the required range. And, the validity of the condition was checked by using the real aerospace aluminum alloy plate. Conclusion: Shot peening introduces significant levels of compressive residual stress and induces improves both reliability and fatigue life of structures.

A Study on the Posture Control of a Humanoid Robot (휴머노이드 로봇의 자세 제어에 관한 연구)

  • Kim Jin-Geol;Lee Bo-Hee;Kong Jung-Shik
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.1
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    • pp.77-83
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    • 2005
  • This paper deals with determination of motions of a humanoid robot using genetic algorithm. A humanoid robot has some problems of the structural instability basically. So, we have to consider the stable walking gait in gait planning. Besides, it is important to make the smoothly optimal gait for saving the electric power. A mobile robot has a battery to move autonomously. But a humanoid robot needs more electric power in order to drive many joints. So, if movements of walking joints don't maintain optimally, it is difficult for a robot to have working time for a long time. Also, if a gait trajectory doesn't have optimal state, the expected life span of joints tends to be decreased. To solve these problems, the genetic algorithm is employed to guarantee the optimal gait trajectory. The fitness functions in a genetic algorithm are introduced to find out optimal trajectory, which enables the robot to have the less reduced jerk of joints and get smooth movement. With these all process accomplished by a PC-based program, the optimal solution could be obtained from the simulation. In addition, we discuss the design consideration for the joint motion and distributed computation of the humanoid, ISHURO, and suggest its result such as the structure of the network and a disturbance observer.

A Study on the Adaptive Control in Machining Process (절삭공정의 적응제어에 관한 연구)

  • Song, Ji-Bok;Lee, Man-Hyung;Lee, Si-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.3
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    • pp.77-83
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    • 1985
  • Adaptive control technique for a milling process is developed and implemented in an NC milling machine retrofitted to enable the micro-computer control. The control algorithm has the objects to guarantee the optimal tool life which can give the predetemined allowable lower limit of surface roughness. The experimental results show 1) that the extended tool life equation has good reliability in normal tool wear conditions. 2) and that the proposed adaptive control technique, which determine the optimal cutting condition by basing on the tool life equation modified continually according to the tool wear measured in real time, performs well.

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