• Title/Summary/Keyword: Optimal Heat Treatment

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Improvement of the heat transfer ability on the heat transfer printing (열 전사날염의 열전사성 향상에 관한 연구)

  • Lee, Mun-Soo;Song, Kyung-Hun
    • The Journal of Natural Sciences
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    • v.11 no.1
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    • pp.151-157
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    • 1999
  • The study was investigated the improved printing effect of heat transfer ability for the cotton fabric treated with disperse dyes. Some important factors were studied to determine the most optimal conditions such as concentration of dye, treated time and temperature, after treatment and before treatment using swelling agent, and molecular weight of dye. The fastness to laundering and light for heat transfer printing was measured.The optimal conditions of heat transfer printing for cotton fabric treated with disperse dye were concentration of 5% owf, treated temperature of $200^{\circ}C$, treated time of 3 minute. The diffusion of disperse dyes inside cotton fabric was accelerated as a result of swelling agent such as glycerin, ethylene glycol, tetramethylene glycol, propylene glycol using in this study. The effects of heat transfer printing were increased that the increasement of before treatment time for swelling agent, decrease of molecular weight of dye.

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Die Life Estimation of Hot Forging for Surface Treatment and Lubricants (표면처리 및 윤활제에 따른 열간 단조 금형의 수명 평가)

  • 이현철;김병민;김광호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.26-35
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    • 2003
  • This study explains the effects of lubricant and surface treatment on hot forging die life. The mechanical and thermal load, and thermal softening which is happened by the high temperature of die, in hot and warm forging, cause die wear, heat checking and plastic deformation, etc. This study is fur the effects of solid lubricants and surface treatment condition for hot forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatment and lubricant are very important to improve die life for hot forging process. The main factors, which affect die hardness and heat transfer, are surface treatments and lubricants, which are related to thermal diffusion coefficient and heat transfer coefficient, etc. For verifying these effects, experiments are performed for hot ring compression test and heat transfer coefficient in various conditions as like different initial billet temperatures and different loads. The effects of lubricant and surface treatment for hot forging die life are explained by their thermal characteristics. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

Analysis of the Optimal Thickness and the Heat Transmission for the Triple Glazing System with Vacuum and Carbon Dioxide Gaps (진공 및 이산화탄소 삼중유리 시스템의 최적 두께 및 열관류율 분석)

  • Baek, Sang-Hoon
    • Land and Housing Review
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    • v.11 no.3
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    • pp.61-68
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    • 2020
  • Advanced glazing systems with excellent heat transmission values (Ug-Value) have been developed to reduce the energy consumption and the greenhouse gas emission. This study proposes a triple glazing system consisting of gaps with a vacuum and a carbon dioxide gas layer which is one of greenhouse gases. As a fundamental stage, this study is focused on calculating the optimal glazing thickness and the Ug-Value via a computer simulation, Therm & Window package. As the results, it was presented that the optimal thickness of the proposed triple glazing system is 22.2 mm, and the Ug-Value is 0.273 W/㎡·K. If this glazing system is to be applied to buildings, it could not only reduce building energy consumption but could also contribute to the treatment of carbon dioxide gas which is one of greenhouse gases.

Finite element analysis for surface hardening of SM45C round bar by diode laser (다이오드 레이저를 이용한 SM45C 환봉 표면경화 열처리의 유한요소해석)

  • Cho, Hae-Yong;Kim, Kwan-Woo;Lee, Jae-Hoon;Suh, Jeong;Kim, Jong-Do
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.683-688
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    • 2007
  • Surface heat treatment of SM45C round bar by diode laser was simulated to find it's condition by using commercial finite element code MARC. Due to axisymmetric geometry, a quarter of model for SM45C round bar was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat and mass density were given as a function of temperature. Rotation speed of round bar and feed rate of beam were considered to design heat source model. Shape parameter values of heat source were determined by beam profile. As results, Three dimensional heat source model for diode laser beam conditions of surface hardening has been designed by the comparison between the finite element analysis results and experimental data on SM45C round bar. Diode laser surface hardening for SM45C round bar was successfully simulated and it should be useful to determine optimal heat treatment condition.

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A Study on the Phase Formation Process in Bi-system Superconductor with Heat Treatment Conditions (열처리 조건에 따른 Bi계 초전도체에서 상 생성 과정에 대한 연구)

  • 정진인;이준웅;박용필
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.221-223
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    • 1999
  • In this work, samples were manufactured variously by changing conventional calcining and sintering conditions and we tried the utilization by making the heat treatment time, which is demanded to high-Tc phase formation, much shorter. We found out optimal heat treatment conditions with the analysis on formation process at superconducting phase in term of the change of calcining and sintering time and then, examined X-ray diffraction(XRD) patterns, scanning electron microscope(SEM) measurement and energy dispersive X-ray spectrometer(EDX) of the samples manufactured under heat treatment conditions which we suggest here. As a result, 2223 high-$T_c$, phase of (Bi,Pb)SrCaCuO superconductor starting with ($Bi_l$ xPbx,)$_2$$Sr_2$$Ca_2$$Cu_3$$O_y$, composition was formed from 1 hr sintering sample at temperature nearby melting point and also the completed sample with calcining and sintering time of 9 hr was formed high-$T_c$.low-$T_c$ phase appearing in sight above the critical temperature of liquid $N_2$.

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Optimal Double Heat Treatment Process to Improve the Mechanical Properties of Lightweight AlSiCu Alloy (자동차 경량소재 AlSiCu 합금의 기계적 특성을 개선하기 위한 최적의 이중 열처리공정)

  • Park, Sang-Gyu;Kim, Chung-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.102-108
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    • 2018
  • The objective of this study is to develop the mechanical properties of an AlSiCu aluminum alloy using the two-step solution heat treatment. The microstructure of the gravity casting specimen represents a typical dendrite structure with a secondary dendrite arm spacing (SDAS) of 40 um. In addition to the Al matrix, a large amount of coarsen eutectic Si phase, $Al_2Cu$ intermetallic phase, and Fe-rich phases is generated. The eutectic Si phases are fragmented and globularized with the solution heat treatment. The $Al_2Cu$ intermetallic phase is also resolutionized into the Al matrix. The $2^{nd}$ solution temperature at $525^{\circ}C$ may be an optimal condition to enhance the mechanical properties of the AlSiCu aluminum alloy.

Research Trend of The Heat-Treatment of Wood for Improvement of Dimensional Stability and Resistance to Biological Degradation (목재의 치수안정성과 내후성 개선을 위한 열처리 가공에 관한 연구 동향)

  • Kim, Yeong-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.3
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    • pp.457-476
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    • 2016
  • This was investigated on the major issues and research trends regarding the heat-treatment of woods through literature reviews. The principal heat-treatment technologies utilized for industrial purposes include the Plato-process (Netherlands), the Retification process (France), the OHT-process (Germany), and the Thermowood Process (Finland). Factors that mainly influence the heat-treatment process are the wood species, process temperature, processing time, and the heating medium (air, steam, vacuum, N2, oil, etc.). Researches on investigating the optimal conditions with these process conditions being the variables stand as the mainstream. Heat-treated woods present dimensional stability improvement, but mass loss and strength reduction, a wide variations for decaying inhibition, and insufficient resistance against mold, wood borer, and termites. For further improvement in respects of durability or resistance to biological degradation, necessity to search for more suitable heat treatment process and processing conditions fit for each wood species has been suggested. Exploiting new ways to utilize heat-treated wood and extending its range of use have been considered to be important matters that need more effort put into for the sustainable and sound environment as well as saving the wood resources.

High functional surface treatments for rapid heating of plastic injection mold (급속가열용 플라스틱 사출금형을 위한 고기능성 표면처리)

  • Park, Hyun-Jun;Cho, Kyun-Taek;Moon, Kyoung-Il;Kim, Tae-Bum;Kim, Sang-Sub
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.7-12
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    • 2021
  • Plastic injection molds used for rapid heating and cooling must minimize surface damage due to friction and maintain excellent thermal and low electrical conductivity. Accordingly, various surface treatments are being applied. The properties of Al2O3 coating and DLC coating were compared to find the optimal surface treatment method. Al2O3 coating was deposited by thermal spray method. DLC films were deposited by sputtering process in room temperature and high temperature PECVD (Plasma enhanced chemical vapor deposition) process in 723 K temperature. For the evaluation of physical properties, the electrical and thermal conductivity including surface hardness, adhesion and wear resistance were analyzed. The electrical resistance of the all coated samples was showed insulation properties of 24 MΩ/sq or more. Especially, the friction coefficient of high temp. DLC coating was the lowest at 0.134.

Mechanical Properties of PMMA / Alumina Composites Fused by Heat Treatment (용융 열처리한 PMMA/Alumina 복합체의 기계 특성)

  • Kim, D.J.;Ryu, S.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.31 no.3
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    • pp.120-125
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    • 2018
  • The PMMA composited material mixed with alumina studied to find the optimal condition, the adequate ratio of mixing, for the associated mechanical properties such as anti-corrosive, weatherproof performance. The 80% of hardness and 52% of scratch coefficient improved according to increasing ratio of alumina, which is mostly 3 times higher than that of pure PMMA, on other hand 16% of tensile strength and 35% of flexural strength has lost while alumina was adding in. The most proper ratio, having the best availability in substantial production, of composite between pure PMMA and alumina is determined as 93 wt. % vs 7 wt. %. Results of related five properties had estimated by using of a pentagram.

Development of precise clutch gear for automobile transmission by compound forging process (복합단조공법을 이용한 자동차 트랜스미션용 클러치 기어 개발)

  • Lee Kwang-O;Kim Jung-Min;Je Jin-Soo;Kang Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.185-192
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    • 2006
  • A manufacturing process for a clutch gear which demands high strength and wear resistance, was developed by means of computer simulation. A preform was made by hot forging process and subsequent cold sizing process is applied to complete precise tooth part. Processes to obtain high dimensional accuracy and superior mechanical properties are analyzed and optimal heat treatment cycle to improve cold forgeability is introduced. Prototype was produced and the dimensional accuracy of the prototype was inspected to verify proposed process.