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Die Life Estimation of Hot Forging for Surface Treatment and Lubricants  

이현철 (부산대학교 일반대학원)
김병민 (부산대학교 정밀 정형 및 금형가공 연구센)
김광호 (부산대학교 무기재료공학과)
Publication Information
Abstract
This study explains the effects of lubricant and surface treatment on hot forging die life. The mechanical and thermal load, and thermal softening which is happened by the high temperature of die, in hot and warm forging, cause die wear, heat checking and plastic deformation, etc. This study is fur the effects of solid lubricants and surface treatment condition for hot forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatment and lubricant are very important to improve die life for hot forging process. The main factors, which affect die hardness and heat transfer, are surface treatments and lubricants, which are related to thermal diffusion coefficient and heat transfer coefficient, etc. For verifying these effects, experiments are performed for hot ring compression test and heat transfer coefficient in various conditions as like different initial billet temperatures and different loads. The effects of lubricant and surface treatment for hot forging die life are explained by their thermal characteristics. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.
Keywords
Surface treatment; Graphite lubricant; Heat transfer coefficient; Tool life; Tempering parameter; Plastic deformation; Wear model;
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Times Cited By KSCI : 1  (Citation Analysis)
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