• 제목/요약/키워드: Optimal Blank

검색결과 84건 처리시간 0.025초

열간자유단조와 링롤링공법을 이용한 풍력발전기용 도아프레임 개발 (A Door Frame for Wind Turbine Towers Using Open-Die Forging and Ring-Rolling Method)

  • 권용철;강종훈;김상식
    • 대한기계학회논문집A
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    • 제39권7호
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    • pp.721-727
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    • 2015
  • 풍력 발전기용 기계부품은 주로 자유단조 공법을 통하여 제조된다. 본 연구는 풍력발전기용 타워부품인 도아프레임의 제조하기 위한 발전된 단조공법에 관한 연구이다. 개발된 단조공법의 장점은 원소재 회수율을 높임에 따라 원소재 투입량을 줄임으로 제조원가를 낮춘다. 기존의 단조공업은 유압프레스를 이용하여 단조작업이 이루어지며 최종제품과 단조품의 형상 차이로인하여 많은 부분이 가공으로 제거된다. 하지만 제안된 단조공법은 열간 자유단조와 링롤링공법을 통하여 원소재 회수율을 높이게 된다. 새로운 공법의 유효성은 링롤링 블랭크의 치수와 밀접한 관련이 있기 때문에 유한요소해석을 통하여 블랭크의 치수를 최적화 하였다. 유한요소해석을 통하여 얻은 단조품의 치수는 시제품 생산을 통하여 검증하였다.

Killing Effects of Different Physical Factors on Extracorporeal HepG2 Human Hepatoma Cells

  • Zhang, Kun-Song;Zhou, Qi;Wang, Ya-Feng;Liang, Li-Jian
    • Asian Pacific Journal of Cancer Prevention
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    • 제13권3호
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    • pp.1025-1029
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    • 2012
  • Objective: To determine the killing effects on extracorporeal HepG2 cells under different temperatures, pressures of permeability and lengths of treatment time. Method: According to different temperatures, pressures of permeability and lengths of treating time, extracorporeal HepG2 cells of human hepatoma cell-line were grouped to 80 groups. Cell index (CI) as the measurement of killing effect were calculated by monotetrazolium (MTT) methods, i.e., CI =1- (the OD value in treated group - the OD value in blank control group) / (mean of untreated control group - mean of blank control group). According to the factorial design, data were fed into SPSS 10.0 and analyzed by three-way ANOVA (analysis of variance). Result: Temperature, pressure of permeability and length of treating time all had effects on the CI (cell index) level. Length of treating time was the most influential factor of the three. Additionally, any two of them all had statistically significant interactive effects on the CI level. When treated for 5-30 min, destilled water at $46^{\circ}C$ stably generated the highest CI. Conclusion: The "$46^{\circ}C$-destilled water-60 min" was considered as the optimal combination of conditions which lead to highest CI. We suggest exerting celiac lavage for 15 min with stilled water at $40^{\circ}C-43^{\circ}C$ in surgical practice as a hyperthermia treatment to achieve ideal killing effects on free cancer cells, which is feasible, practical, and clinically effective.

DNPH Cartridge를 이용한 악취성 카르보닐화합물의 분석회수율 비교 (Comparison of recovery rates of DNPH-Cartridge sampler in the analysis of odorous carbonyl compounds)

  • 홍원필;임승민;김기현
    • 분석과학
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    • 제23권5호
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    • pp.446-456
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    • 2010
  • 본 연구에서는 악취성 카르보닐화합물(CC)의 채취에 많이 사용하는 DNPH cartridge의 분석 회수율을 다양한 방법으로 평가하였다. 이를 위해, 각기 다른 3종류의 DNPH cartridge (A =Waters, B = Top trading, C = Supelco) 제품을 대상으로 5가지 CC 성분들에 대하여 총 9 가지 농도단계(33~2600 nmol)의 작업용 표준시료를 제조하였다. 그리고 이들 제품들을 이용하여, 카트리지 분석 방식별, 제품별 성능을 평가하였다. 본 실험의 결과, cartridge 제품에서 acetaldehyde와 propionaldehyde 성분의 blank를 일반적으로 검출하였다. 검량 기울기 값을 비교하는 방식으로 5 가지 CC성분에 대한 제품별 회수율 비교하였다. 그 결과, 3 가지 제품 모두 CC 성분의 분자량이 증가할 경우 회수능이 감소하는 양상을 보였다. 그리고 회수율의 변화추이를 percent error(%)와 같은 변수로 살펴본 결과, 263 nmol 부터 1312 nmol 농도 범위에서 가장 안정적인 경향을 나타냈다. 이러한 점을 감안할 때, 분석 대상 CC에 대한 이상적인 농도범위와 cartridge의 선택이 정확한 분석자료를 확보하는데 중요한 요인으로 작용한다는 것을 알 수 있다.

퍼스널 컴퓨터에 의한 디이프드로잉 공정설계의 전산화에 관한 연구 (I) (A Study on the process planning of Deep drawing using personal computer)

  • 최재찬;진인태
    • 한국정밀공학회지
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    • 제5권3호
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    • pp.31-42
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    • 1988
  • This paper describes a computer aided process planning system called "Deep-Drawing", "Deep-Drawing" is designed for the drawing sequence of cylindrical and rectangular cups with or without taper and flange. The computer program has written in BASIC language with personal computer. Design Rules for process planning are formulated from process limitation, plasticity theory and experimental results including the know-how of many manufacturing factories. "Deep-Drawing" Capabilities include the analysis of drawing sequence by the determination of optimal drawing ratio, the determination of intermediate shape, dimensions, punch and die radius etc., the calculation of drawing loads and blank holder force to perform each drawing step, and the graphic outputs for the operation sheet.tputs for the operation sheet.

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아연도금강판의 CW $CO_2$ 레이저 용접 및 성형성 (CW $CO_2$ Laser Beam Welding and Formability of Zn-Coated Steel Plates)

  • 서정;한유희;윤충섭;방세윤
    • Journal of Welding and Joining
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    • 제13권1호
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    • pp.145-155
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    • 1995
  • Continuous wave C $O_{2}$ laser beam welding and formability of zinc coated steel plates were investigated. First, the optimal welding condition could be obtained in lap configuration by using the data for heat input, gap size and fracture behaviour. The gap size for fully-penetrated bead could be predicted by the gap model by Akhter et al. AIso, it was found that the joining efficiency was constant. Secondly, the butt welding of dissimilar materials (zinc coated steel plate and cold rolled steel plate) with different thicknesses was investigated. In the thickness range of 0.8-2.0 mm, the maximum welding speed of 10m/min was obtained. In the butt welding of two plates with thickness 2.0 mm and l.6mm, the maximum, welding speed of 6m/min was obtained, Finally. the forming results of butt-welded plates showed that the joining design was important to apply the laser welded blank in the automotive production.

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A STUDY OF QUALITY MONITORING SYSTEM FOR MANUFACTURING PROCESS AUTOMATION DURING LASER TAILORED BLANK WELDING

  • Park, Young-Whan;Park, Hyunsung;Sehun Rhee
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.606-611
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    • 2002
  • Welding using lasers can be mass-produced in high speed. In the laser welding, performing real-time monitoring system of the welding quality is very important in enhancing the efficiency of welding. In this study, the plasma and molten metal which are generated during laser welding were measured using the UV sensor and IR sensors. The results of laser welding were classified into five categories such as optimal heat input, little low heat input, low heat input, partial joining due to gap mismatch, and nozzle deviation. Also, a system was formulated which uses the measured signals with a fuzzy pattern recognition method which is used to perform real-time evaluation of the welding quality and the defects which can occur in laser welding.

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핵연료 용기의 일체형 단조공정 개발에 관한 연구 (A Study on the Development of Integral Forging Process for Cask of Nuclear Fuel)

  • 김민우;조종래;김동권;김동영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.369-372
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    • 2006
  • Monolithic forging of cask is required continuously. Body-base monolithic forging of cask has advantage of an economical manufacturing process and better reliability for nuclear applications. Through the finite element analysis and parametric study of design variables, those are die angle, groove length and flange thickness, the optimal dimensions of preform and die sets are determined in order to develop a suitable forging process for body-base monolithic forging. To verify the result of finite element analysis, the physical model of 1/30 scale of actual product using plasticine was carried out. The result of this experiment, deformed shapes were very similar to the finite element analysis. As a result of this work, the special piercing method was developed using blank material consisting of a flange, groove and squared part.

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레이저 테일러드 브랭크 용접의 실시간 품질판단 및 통계프로그램에 관한 연구 (A study on the real time quality estimation in laser tailored blank welding)

  • 박영환;이세헌;박현성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.791-796
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    • 2001
  • Welding using lasers can be mass-produced in high speed. In the laser welding, performing real-time evaluation of the welding quality is very important in enhancing the efficiency of welding. In this study, the plasma and molten metal which are generated during laser welding were measured using the UV sensor and IR sensor. The results of laser welding were classified into five categories such as optimal heat input, little low heat input, low heat input, focus off, and nozzle change. Also, a system was formulated which uses the measured signals with a fuzzy pattern recognition method which is used to perform real-time evaluation of the welding quality and the defects which can occur in laser welding. Weld quality prediction program was developed using previous weld results and statistical program which could show the trend of weld quality and signal was developed.

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레이저 테일러드 블랭크 용접 품질 모니터링 시스템 개발 (Development of laser tailored blank weld quality monitoring system)

  • 박현성;이세헌
    • 한국레이저가공학회지
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    • 제3권2호
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    • pp.53-61
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    • 2000
  • On the laser weld production line, a slight alteration of the welding condition produces many defects. The defects are monitored in real time, in order to prevent continuous occurrence of defects, reduce the loss of material, and guarantee good quality. The measurement system is produced by using three photo-diodes for detection of the plasma and spatter signal in CO$_2$ laser welding. For high speed CO$_2$ laser welding, laser tailored welded blanks for example, on-line weld quality monitoring system was developed by using fuzzy multi-feature pattern recognition. Weld qualities were classified optimal heat input, a little low heat input, low heat input, and focus misalignment, and final weld quality were classified good and bad.

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PAM-STAMP Inverse 모듈을 이용한 Brace Center Pillar Blanking 사이즈 최적화에 관한 연구 (A study on optimized Blanking size of Brace Center Pillar using Inverse module in PAM-STAMP)

  • 유상렬;김태호;박재덕;김민주;장성규;전언찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.349-350
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    • 2006
  • PAM-STAMP is a widely used program which deals with press forming analysis. A blanking used in the press process depends on the experience of the workers. Thus it causes some waste material and demands a lot of time and many costs at the manufacturing mold. So we need to optimize of the blanking size. We have studied the optimal blanking size of the Brace Center Pillar using an Inverse module in PAM-STAMP

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