• Title/Summary/Keyword: Operation Department

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Development and Implementation of a Skill Transfer System for a Self-Tapping Screw-Tightening Operation

  • Matsumoto, Toshiyuki;Doyo, Daisuke;Shida, Keisuke;Kanazawa, Takashi
    • Industrial Engineering and Management Systems
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    • v.10 no.3
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    • pp.209-220
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    • 2011
  • Self-tapping screws have some operational peculiarities. In spite of their economical advantage that requires no prior tapping operation, a weakness of self-tapping screw-tightening operations is that screws can easily be tightened at a non-right angle, thus resulting in an improper tightening strength. Increases in outsourced workers have reduced labor costs, but the accompanying high worker fluidity means that new workers are more frequently introduced into factories. It is necessary to train new workers for self-tapping screw-tightening operations, which occupies a considerable portion of ordinary assembly works. The purpose of this study is to develop and implement a skill transfer system for the operation. This study (1) proposes a set of characteristic values for evaluating the quality of the operation and develops a device that can measure these values; (2) proposes criteria for evaluating the resultant quality of the tightening; and (3) develops a skill training system for better work performance. Firstly, sets of characteristic values for evaluating the quality of the operation, namely, torque, vertical pressure forces and horizontal vibration forces, are proposed. A device that can measure these values is developed. Secondly, criteria for evaluating the resultant quality of the tightening are identified, involving tightening torque, maximum vertical pressure and timing, vibration area during the processing and tightening period, and work angle. By using such parameters, workers with the proper aptitude can be identified. Thirdly, a skill training system for the operation is developed. It consists of screwdriver operation training and screw-tightening training with feedback information about the results of the operation. Finally, the validity of the training system is experimentally verified using new operators and actual workers.

A Study on the Generation of Crew Scheduling Diagram Using Neighborhood Search Method for Improving Railway Operation Management (철도 운영관리 효율화를 위한 이웃해 탐색기법을 사용한 승무다이아 생성방안)

  • Lee, Jaehee;Park, Sangmi;Kang, Leenseok
    • Korean Journal of Construction Engineering and Management
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    • v.20 no.5
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    • pp.42-51
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    • 2019
  • The train operation institution establishes a transportation plan based on the forecast of transport demand and the ability of train vehicles to transport, and establishes a train operation plan accordingly. The train operation plan adjusts the intervals between trains, creates a timetable (train diagram) for trains, and establishes a plan for the operation of train vehicles used for train operation. The train operation institution shall establish a crew schedule to determine and place the crew members of the trains arranged in the diagram in order to enhance the efficiency of the operation management of the trains. In this study, the authors apply the neighborhood search method that satisfies the constraints at the phase of generating the crew diagram. This suggests a methodology for efficient management of crew schedule plan. The crew diagram generated in this study compared with the existing crew diagram in accordance with the actual operating train timetable, and verified the effectiveness of the suggested method.

Visualization and Analysis of Remote Operation involved in Advanced Conditioning Process

  • Yoon, Ji-Sup;Kim, Sung-Hyun;Song, Tai-Gil
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2004.02a
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    • pp.205-219
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    • 2004
  • The remote operation of the Advanced Spent Fuel Conditioning Process (ACP) is analyzed by using the 3D graphic simulation tools. The ACP equipment operates in intense radiation fields as well as in a high temperature. Thus, the equipment should be designed in consideration of the remote handling and maintenance. As well as suitable remote handling and maintenance technology needs to be developed along with the design of the process concepts. To develop such remote operation technology, we developed the graphic simulator which provides the capability of verifying the remote operability of the ACP without fabrication of the process equipment. In other words, by applying virtual reality to the remote maintenance operation, a remote operation task can be simulated in the graphic simulator, not in the real environment. The graphic simulator will substantially reduce the cost of the development of the remote handling and maintenance procedure as well as the process equipment, while at the same time developing a remote maintenance concept that is more reliable, easier to implement, and easier to understand.

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Optimal Driving Mode Analysis for Reducing Energy Consumption in Electric Multiple Unit (전동열차의 주행에너지 소비를 절감하는 운전모드 해석)

  • Kim Chi Tae;Kim Dong Hwan;Park Young Il;Han Sung Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.1
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    • pp.174-183
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    • 2005
  • A train driving requires to n the fixed distance within given time, and it is desirable to consume low energy if necessary. Reducing energy consumption depends on the train operation modes by either manual or automatic operation. In this article, an operation to reduce energy consumption by changing modes of train operation by a driver without changing the train operation requirement is investigated. The powering model, braking model and consumed energy calculation model are developed, then simulated by using a Matlab software. The accuracy of the train dynamic model established by the simulations is verified by comparing with the real experimental data. Several simulations by various operations in the real track are executed, then the desirable pattern of train driving is found.

Evaluation of Energy Saving with Vector Control Inverter Driving Centrifugal Pump System (벡터 제어 인버터 구동 원심펌프시스템의 에너지 절감 평가)

  • Suh, Sang-Ho;Kim, Kyungwuk;Kim, Hyoung-Ho;Yoon, In Sik;Cho, Min-Tae
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.2
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    • pp.67-72
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    • 2015
  • The purpose of this study is to achieve energy saving effect of inverter driving multistage centrifugal pump. For determining the operation points in the pump system, the system curves should be obtained experimentally. To get the system curves, three pumps combined in parallel and one pump operated with different rotational speeds. But for variable speed pump system, energy saving rates can not be evaluated from operation efficiencies. That is why operation efficiencies, system curves, duty cycles, and input powers of the pump system were measured by the constructed experimental apparatus. The duty cycle segmented into different flow rates and weighting the average value for each segment by the interval time. The system was operated with two different periods. The mean duty cycles were collected from apartment and found that the system operated at 40% and at 50% or below capacity. Measured energy saving rate was 58.16%. Estimating method of energy saving rate could be more effective operation index than that of operation efficiency.

APPLICATION OF USN TECHNOLOGY FOR MONITORING EARTH RETAINING WALL

  • Sungwoo Moon;Eungi Choi;Injoon Kang
    • International conference on construction engineering and project management
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    • 2013.01a
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    • pp.517-520
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    • 2013
  • In construction operation, the temporary structure is used to support designed facilities or to provide work spaces for construction activities. Since the structure is used only during the construction operation, the operation may be given insufficient attention. The contractor is likely to try to save cost on the material and labor cost. This contractor's behavior frequently leads to construction accidents. In order to prevent accidents from the failure, the operation should be carefully monitored for identifying the effect of dynamics in the surrounding site area. Otherwise, any unexpected adversary effect could result in a very costly construction failure. This study presents the feasibility of the ubiquitous sensor network (USN) technology in collecting construction data during the construction operation of earth retaining walls. The study is based on the result at the Construction System Integration Laboratory (CSIL) at the Pusan National University. A USN-based system has been developed for monitoring the behavior of the temporary structure of earth retaining walls. The data collected from the sensors were used to understand the behavior of the temporary structure. The result of this study will be used in increasing the safety during the construction operation of retaining walls.

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Operation Room Fire: Caution for Using Electrocautery after Rinsing Operation Field at the End of the Surgery with Alcohol-Based Cleansing Solutions (수술방 화재: 수술 종료 시 알코올 함유 피부 소독액을 이용한 수술부위 세척 이후 전기소작기 사용 주의)

  • Song, Jong Keun;Shin, Hyojeong;Lee, Jun Yong
    • Journal of the Korean Burn Society
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    • v.22 no.2
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    • pp.34-37
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    • 2019
  • Fires in operating rooms rarely occur. However, this type of disaster can complicate almost any surgical procedure. Fuel, heat and oxygen are related with fire outbreak. When ignition sources such as alcohol-based surgical preparation solutions are present, the risk of an operating room fire increases, and burns are more severe in such conditions. Many manufacturers recommend waiting at least three minutes after application to allow complete drying for reduce fire risk. There are a few studies regarding flame burns in the operation room, although most of these studies are related to preoperative skin preparation. However, alcohol containing solutions can be used occasionally for cleansing of the operation field after the surgery, therefore, the surgical team should pay attention to surgical fires, even if they have completed the operation successfully. We present our case of a post-operative flame burn and introduce some precautions that will reduce the risk of alcohol burns.

An Analysis of Fraction Operation Sense to Enhance Early Algebraic Thinking

  • Lee, Jiyoung;Pang, Jeongsuk
    • Research in Mathematical Education
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    • v.16 no.4
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    • pp.217-232
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    • 2012
  • While many studies on early algebra have been conducted, there have been only a few studies on the operation sense as the fundamental element of algebraic thinking, especially the fraction operation sense. This study explored the dimensions of fraction operation sense and then investigated students' fraction operation sense. A total of 183 of sixth graders were surveyed and 5 students who showed high operation sense were clinically interviewed in order to analyze their algebraic thinking in detail. The results showed that students had a tendency to use direct calculation or employ inappropriate operation sense rather than to use the structure of operation or the relation between operations on the basis of algebraic thinking. This study implies that explicit instruction on early algebra is necessary from the elementary school years.

Consumed-Power and Load Characteristics of a Tillage Operation in an Upland Field in Republic of Korea

  • Kim, Jeong-Gil;Kim, Young-Joo;Kim, Jung-Hun;Shin, Beom-Soo;Nam, Ju-Seok
    • Journal of Biosystems Engineering
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    • v.43 no.2
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    • pp.83-93
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    • 2018
  • Purpose: This study derived the consumed power and load characteristics of a tillage operation performed in an upland field located in Seomyeon, Chuncheon, Rep. Korea, where potatoes and cabbages were cultivated in two crops. Methods: A plow and rotavator were mounted on a tractor with 23.7 kW of rated power to perform the tillage operation. The work conditions were determined, considering the actual working speed of the tillage operation performed by the local farmers. The power consumption of the rear axle, engine, and power take-off (PTO), PTO torque, and tractive force were measured under each work condition. The consumed power and load characteristics were analyzed using their average values. Results: The rotary-tillage operation consumed more engine power than the plow operation for the same tractor-transmission gear condition. The PTO in the rotary-tillage operation and the rear axle in the plow operation consumed the most power. The power consumption of the engine and the PTO for the rotary-tillage operation tended to increase as the transmission gears of the tractor and the PTO became higher. In contrast, the rear-axle power consumption was insignificant. In addition, the PTO torque tended to rise as the tilling pitch increased. For the plow operation, the drawbar power and the rear axle power accounted for 68-90% of the engine power. The engine and rear axle power, drawbar power, and tractive force tended to rise as the working speed increased. Conclusions: The power consumption and load characteristics differed for the plow and rotary-tillage operations. They may also differ depending on the soil conditions. Therefore, the power consumption and load characteristics in various work environments and regions should be analyzed, and reflected in the design of tractors and working implements. The results derived from this study can be used as a reference for such designs.