• Title/Summary/Keyword: On-machine form measurement

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A Study on the Development of the Continuous 3D Tube Bending Machine (연속 3 차원 튜브 벤딩장치 개발에 관한 연구)

  • Mun, Hyeon-Jun;Kim, Chung-Sup;Kim, Jong-Doo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.8
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    • pp.701-706
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    • 2008
  • A continuous 3D tube bending machine has been developed for industrial boiler panel production. The machine consists of a main bender, a sub bender, a side bender, tube feeding rollers and control system that includes data management system. Tube position is controlled by a numerical control system. The bending former can be easily replaced according to the shape of bending form. Reduction of working time and improvement of production capacity from the practice have been achieved by bending a long tube in the machine developed.

Development of integrated Rule-based CAPP system for Mold Manufacturing and Inspection (금형가공 및 측정을 위한 통합 Rule-based CAPP 시스템 개발)

  • 윤길상;최진화;조명우;이홍희;서태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1235-1238
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    • 2003
  • A rule-based CAPP(computer aided process planning) system is proposed in this research to develop integrated manufacturing process of machining and inspection using OMM(On-Machine Measurement) device. Generally workpiece composed of many primitive form features. This features are determined optimum inspection sequence by analyzing the feature information such as features-relationship, probe approach direction and etc. Proposed paper is more efficient method of CAIP(computer aided inspection planning) considered machining process

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Development of Relative Position Measuring Device for Moving Target in Local Area (국소영역에서 이동표적의 상대위치 측정 장치 개발)

  • Seo, Myoung Kook
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.8-14
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    • 2020
  • Intelligent devices using ICT technology have been introduced in the field of construction machinery to improve productivity and stability. Among the intelligent devices, Machine Guidance is a device that provides real-time posture, location, and work range to drivers by installing various sensors, controllers, and satellite navigation systems on construction machines. Conversely, the efficiency of equipment that requires location information, such as machine guidance, will be greatly reduced in buildings, and tunnels in the GPS blind spots. Thus, the other high-precision positioning technologies are required in the GPS blind spot zone. In this study, we will develop a relative position measurement system that provides precise location information such as construction machinery and robots in a local area where the GPS reception is difficult. A relative position measurement system tracks a marker in the form of a sphere installed on a vehicle by using the image base tracking technology, and measures the distance and direction information to the marker to calculate a position.

A Study of Form Measurement using Noncontact Sensor (비접촉식 센서를 사용한 형상 측정 연구)

  • 송정섭;황윤호;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.407-410
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    • 1995
  • Many researches on measurement technology has been made and developed by various methods. Considering the measurement environment with cutting fluid, coolant and the like, contact type measurement methods are mostly used. But contact measurement method has measuring force and so the sensing head becomes worn. By these reasons, we considered sensors not influenced by the former fluid and so can acquire accrate measured values using error compensation due to temperature and vibration. For this purpose, eddy current sensors and Extended kalman Filter Algorithm for processing measured data has been used. In this paper, we present new technology that can be used for measuring workpiece with previous bad environment using direct method and comparison measurement method. We used cylindrical workpieces which were produced by grinding machine for the target.

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A New Method for Sampling Inspection by Variables under Undesired Measurement Conditions (불확실한 계측 조건하에 변수에 의한 샘플링 검사를 위한 새로운 방법)

  • 김일수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.187-193
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    • 1996
  • This paper presents a new approach to modify the traditional method for sampling inspectionby variables to suit undesired measurement conditions. On the basis of a systematic analysis of the effects of measurement errors on different types of acceptance schemes this paper gives two modified equations for revising the sampling size η and the acceptability constant $textsc{k}$ to form a new acceptance scheme (η'$textsc{k}$) under undesired measurement conditions. It has proved that the new method is suitable to different types of sampling inspection by variables including that for mean value and that for percent defective. The new acceptance scheme based on the proposed technique provides an engineering feasibility to replace the traditional scheme to suit undesired measurement conditions.

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Design and Implementation of an On-the-Machine Measuring and Inspection Module (NC 공작기계상에서의 측정 및 검사모듈의 설계와 구현)

  • 김경돈;정성종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.91-97
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    • 1998
  • Design methodology of Interactive Measuring Part Program Generating Tools(IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions of the CNC was described in this paper. Measuring G codes were designed according to geometric form, precision attributes, relations between parts, datum hierarchies, and relevant technological data by using measuring arguments. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executor and ROM writer. Using the developed measuring G code system on the machine tool, untended measurement and inspection operation was able to be realized in precision FMS lines.

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A feature based Computer Aided Inspection Planning system (형상기반의 CAIP 시스템 개발)

  • 윤길상;조명우;이홍희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.353-358
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    • 2002
  • A feature-based inspection planning system is proposed in this research to develop more efficient measuring methodology for the OMM (On-machine measurement) for complicated workpiece having many primitive form features. This paper focuses on the development of the CAIP (computer-aided inspection system) methodologies. The optimum inspection sequences for the features are determined by analyzing the feature information such as the nested relations and the possible probe approaching directions of the features, and forming feature groups. A series of heuristic rules are developed to accomplish it. Also, each feature is decomposed into its constituent geometric elements, and then the number of sampling points, the locations of the measuring point, the optimum probing path are determined by applying the fuzzy logic, Hammersley's method, and the TSP algorithm. To verify the proposed methodologies, simulations are carried out and the results are analyzed.

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5-Axis CNC Machining for Drum Cam with Rotational Follower - II (Post Processing Method for Fine Machining) (회전형 종동절을 갖는 드럼 캠의 5-축 CNC 가공 - II (정삭가공을 위한 포스트프로세싱))

  • Cho, Hyun-Deog;Yoon, Moon-Chul;Kim, Kyung-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.684-690
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    • 2010
  • A drum cam with rotational follower has a cam mechanism and it is mainly used in its application such as index table and ATC of machine tool. Also its use can reduce the backlash in its kinematic movement. To machine the drum cam with rotational follower, 5-axis CNC machine tool is generally used and its kinematic principle is included in it's design. Until now, the commercialized CAM software can't cover the application of the drum cam machining. Even if, some special software was developed for machining a drum cam, the post processing method for finish machining was not developed yet. And to overcome the problem, the form tool is still used on the tool path of rough machining. This study includes the induction of the post processing technique for the finish machining of drum cam on three 5-axis CNC machine tools, type AC, AB and BC. To prove the finishing geometric profile, the result was clearly verified through inspection and geometric measurement after direct machining of the drum cam in AC type 5-axis machine tool in this study.

Machine-to-Machine Communications: Architectures, Standards and Applications

  • Chen, Min;Wan, Jiafu;Li, Fang
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.6 no.2
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    • pp.480-497
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    • 2012
  • As a new business concept, machine-to-machine (M2M) communications are born from original telemetry technology with the intrinsic features of automatic data transmissions and measurement from remote sources typically by cable or radio. M2M includes a number of technologies that need to be combined in a compatible manner to enable its deployment over a broad market of consumer electronics. In order to provide better understanding for this emerging concept, the correlations among M2M, wireless sensor networks, cyber-physical systems (CPS), and internet of things are first analyzed in this paper. Then, the basic M2M architecture is introduced and the key elements of the architecture are presented. Furthermore, the progress of global M2M standardization is reviewed, and some representative applications (i.e., smart home, smart grid and health care) are given to show that the M2M technologies are gradually utilized to benefit people's life. Finally, a novel M2M system integrating intelligent road with unmanned vehicle is proposed in the form of CPS, and an example of cyber-transportation systems for improving road safety and efficiency are introduced.

System Development for Automatic Form Inspecion by Digital Image Processing (디지탈 이미지프로세싱을 이용한 자동외관검사장치 개발)

  • 유봉환
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.2
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    • pp.57-62
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    • 1996
  • Basically, the idea underlying most edge-detection technique is the computation of a local derivative operator used for edge detection in gray level image. This concept can be easily illustrated with the aid of object which shows an image of a simple lilght on a dark background, Using the gray level profile along a horizontal scan line of the image. the first and second derivatives of it were acquired. This study is to develop an automatic measuring system based on the digital image processing which can be applied to the real time measurement of the characteristics of the ultra-thin thickness. The experimental results indicate that the developed automatic inspection can be applied in real situation.

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