• Title/Summary/Keyword: ORP시스템

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Oxygen Real-time Monitoring System using RGB Sensor toward PCB Manufacturing (PCB 제조공정을 위한 RGB 센서의 실시간 모니터링 시스템)

  • Anh, Jong-Hwan;Lee, Seok-Soon;Kim, Yi-Cheol;Hong, Sang-Jin;Soh, Dea-Wha
    • Journal of the Speleological Society of Korea
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    • no.79
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    • pp.73-75
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    • 2007
  • 과거 PCB 제조의 주된 화제는 다양한 산업분야의 발전을 위해 한정된 시간 안에 좀 더 많은 PCB를 양산하는 기술 개발에 집중되어 있었지만, 현재는 비정상적인 공정 상태를 파악함으로써 제조 공정 환경에서의 오류를 줄여 전체 수율을 높이는 방법에 시선을 돌리고 있다. PCB 에칭의 경우 에칭 용액의 상태를 실시간으로 모니터링 하는 것이 중요하다. 본 논문에서는 기존 애칭용액의 상태를 판단할 때 사용되는 ORP센서 대신, RGB센서를 이용하여 실시간으로 용액의 상태를 모니터링 할 수 있는 시스템을 개발하였다. 개발된 시스템을 이용하여, 기존 ORP시스템과의 비교 분석을 및 RGB 센서를 이용한 모니터링 방법이 ORP센서를 이용한 방법 보다 좀 더 쉽고 정확하게 에칭 액의 상태를 모니터링 할 수 있다는 것을 확인하였다.

Real-time Control of Biological Animal Wastewater Treatment Process and Stability of Control Parameters (생물학적 축산폐수 처리공정의 자동제어 방법 및 제어 인자의 안정성)

  • Kim, W.Y.;Jung, J.H.;Ra, C.S.
    • Journal of Animal Science and Technology
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    • v.46 no.2
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    • pp.251-260
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    • 2004
  • The feasibility and stability of ORP, pH(mV) and DO as a real-time control parameter for SBR process were evaluated in this study. During operation, NBP(nitrogen break point) and NKP(nitrate knee point), which reveal the biological and chemical changes of pollutants, were clearly observed on ORP and pH(mV)-time profiles, and those control points were easily detected by tracking the moving slope changes(MSC). However, when balance of aeration rate to loading rate, or to OUR(oxygen uptake rate), was not optimally maintained, either false NBP was occurred on ORP and DO curves before the appearance of real NBP or specific NBP feature was disappeared on ORP curve. Under that condition, however, very distinct NBP was found on pH(mV)-time profile, and stable detection of that point was feasible by tracking MSC. These results might mean that pH(mV) is superior real-time control parameter for aerobic process than ORP and DO. Meanwhile, as a real-time control parameter for anoxic process, ORP was very stable and more useful parameter than others. Based on these results, a stable real-time control of process can be achieved by using the ORP and pH(mv) parameters in combination rather than using separately. A complete removal of pollutants could be always ensured with this real-time control technology, despite the variations of wastewater and operation condition, as well as an optimization of treatment time and capacity could be feasible.

Operation diagnostic based on PCA for wastewater treatment (PCA를 이용한 하폐수처리시설 운전상태진단)

  • Jeon Byeong-Hui;Park Jang-Hwan;Jeon Myeong-Geun
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2006.05a
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    • pp.96-98
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    • 2006
  • 축산폐수는 축사가 대부분 상수원보다 상류지역에 산재하고 있어 이를 효과적으로 관리하기 어려우나, 연속 회분식 반응기(Sequencing Batch Reactor, SBR)는 장치가 간단하고 경제성이 우수하여 축산폐수처리에서 효율적으로 적용될 수 있다. 본 연구에서는 DO(Dissolved Oxygen)과 ORP(Oxidation-Reduction Potential)을 이용하여 지식기반 고장진단 시스템을 제안하였다. 실시간으로 얻어진 ORP, DO값들을 전처리하여, [ORP], [DO]외에 [ORP DO]합성data와 ORP, DO의 특징백터의 합에서 얻어진 fusion data의 총 4개의 data set을 이용하여 각각에 대한 진단과 분류성능을 검토하였다. 이 값을 이용하여 FCM (fuzzy C-mean) 클러스터링 한 후, K-PCA과 LDA로 차원축소시켜 특징백터를 추출하였다. 그리고 Hamming distance로 test data와 특징백터의 거리를 계산하여 각 class를 F1에서 F8까지 분류하였다. 그 결과 데이터를 그대로 이용하는 것 보다 차분데이터형태로 이용하는 것이 우수했으며 그 중 fusion 데이터의 결과가 다른 것들보다 향상된 결과를 보였다. 그리고 K-PCA와 LDA를 결합한 결과가 다른 방법에 비해 우수한 결과를 보였으며 fusion method를 이용한 최고인식율은 98.02%를 나타내었다.

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Operation diagnostic based on PCA for wastewater treatment (PCA를 이용한 하폐수처리시설 운전상태진단)

  • Jun Byong-Hee;Park Jang-Hwan;Chun Myung-Geun
    • Journal of the Korean Institute of Intelligent Systems
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    • v.16 no.3
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    • pp.383-388
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    • 2006
  • SBR is one of the most general sewage/wastewater treatment processes and, particularly, has an advantage in high concentration wastewater treatment like sewage wastewater. A Kernel PCA based fault diagnosis system for biological reaction in full-scale wastewater treatment plant was proposed using only common bio-chemical sensors such as ORP(Oxidation-Reduction Potential) and DO(Dissolved Oxygen). During the SBR operation, the operation status could be divided into normal status and abnormal status such as controller malfunction, influent disturbance and instrumental trouble. For the classification and diagnosis of these statuses, a series of preprocessing, dimension reduction using PCA, LDA, K-PCA and feature reduction was performed. Also, the diagnosis result using differential data was superior to that of raw data, and the fusion data show better results than other data. Also, the results of combination of K-PCA and LDA were better than those of LDA or (PCA+LDA). Finally, the fault recognition rate in case of using only ORP or DO was around maximum 97.03% and the fusion method showed better result of maximum 98.02%.

A Study on the Etching of SUS MASK using Automatic Liquid Management System (자동액관리 시스템을 이용한 SUS MASK 에칭에 관한 연구)

  • Lee, Woo-Sik
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.14 no.4
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    • pp.323-327
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    • 2021
  • This paper produced SUS MASK, which is used for OLEDs, using an automatic liquid management system. The SUS MASK was tested by setting the hole diameter to 0.4 mm. The additive F300 was found to be excellent as the hole diameter was close to 0.4 mm and the error range was measured to be 0.08 on average. And as a result of measuring the weight reduction amount of CuCl2 and FeCl3 according to the change in oxidation-reduction potential (ORP), FeCl3 is relatively sensitive to ORP changes. Experiments were conducted on whether ORP (610 mV) and specific gravity (1.463) were automatically controlled while continuously etching the SUS Mask. Experimental results show that the automatic liquid management system is well controlled because the setting value is not significantly changed. After setting the hole diameter to 0.4 mm as the target, the experiment results were measured from 0.36 to 0.44. Therefore, it is expected that etching processing in the manufacturing process of SUS MASK can be improved with higher precision by applying the manufactured automatic liquid management system.

Modeling of Nonlinear SBR Process for Nitrogen Removal Using Fuzzy Systems (퍼지 시스템을 이용한 비선형 질소제거 SBR 공정의 모델링)

  • Kim, Dong-Won;Park, Jang-Hyun;Lee, Ho-Sik;Park, Young-Whan;Park, Gwi-Tae
    • Journal of the Korean Institute of Intelligent Systems
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    • v.14 no.2
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    • pp.190-194
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    • 2004
  • This paper shows the application of fuzzy system for a modeling of nonlinear biochemical process. A wastewater treatment process for nitrogen removal in a sequencing batch reactor (SBR) is presented and fuzzy systems with different consequent polynomials in the fuzzy rules to model and identify the oxidation reduction potential (ORP) of the process are introduced. The paper compares, analyzes the results of fuzzy modeling, and shows the nonlinear process can be modeled reasonably well by the present scheme.

Real- Time Co etchant condiction monitoring system in RGB sensor (PCB 제조공정을 위한 습식 구리 에칭 용액의 실시간 모니터링 시스템)

  • An, Jong-Hwan;Lee, Seok-Jun;Kim, Lee-Chul;Hong, Sang-Jeen
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.548-549
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    • 2007
  • 과거 PCB 제조의 주된 화제는 다양한 산업분야의 발전을 위해 한정된 시간 안에 좀 더 많은 PCB를 양산하는 기술 개발에 집중되어 있었지만, 현재는 비정상적인 공정 상태를 파악함으로써 제조 공정 환경에서의 오류를 줄여 전체 수률을 높이는 방법에 시선을 돌리고 있다. PCB 에칭의 경우 에칭 용액의 상태를 실시간으로 모니터링 하는 것이 중요하다. 본 논문에서는 기존 애칭용액의 상태를 판단할 때 사용되는 ORP 센서 대신, RGB 센서를 이용하여 실시간으로 용액의 상태를 모니터링 할 수 있는 시스템을 개발 하였다. 개발된 시스템을 이용하여 기존 ORP 시스템과의 비교 분석을 및 RGB 센서률 이용한 모니터링 방법이 ORP 센서를 이용한 방법 보다 좀 더 쉽고 정확하게 에칭 액의 상태를 모니터링할 수 있다는 것을 확인 하였다.

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Evaluation of the Stability of Oxidation-Reduced Potential (ORP) Using the Filter of the Alkaline Water (알칼리 환원수 필터의 산화환원전위 안정화 평가)

  • Nam, Sangyep;Kwon, Yunjung
    • Journal of the Institute of Electronics and Information Engineers
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    • v.53 no.8
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    • pp.129-135
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    • 2016
  • This study is about ionic water generator filter Recently, a lot of people feel deep interest in health and drinking water. Evaluation of the stability of oxidation-reduced potential (ORP) using the filter of the alkaline water. This study utilizes the three filter of activated carbon, UF, carbon block in alkaline reduced water equipment. Passing the water to the filter is evaluated that the OPR values are stability in accordance with the change of the volume in the bucket. Alkaline reduced water equipment is a system that has the function of making the water reduction. This system is the values of the human body beneficial minerals and ORP are made in the functional water has a very low value than general water. Which has passed through the filter the water in the water negative ions and positive ions through the electrolytic. After electrolysis, the cathode side by water, including $Ca^+$, $K^+$, $Mg^+$, $Na^+$ water gets Alkaline Reduced Water containing the minerals beneficial to the human body. A positive electrode side is made of the organic materials that have an anion such as chlorine (Cl), phosphorus (P), sulfur(S). This experiment uses the Alkaline Reduced Water to adjust the magnitude of the voltage of the electrolysis in the Alkaline Reduced Water. That is 1st step(pH8) 2nd step (pH8.5) 3th step (pH9), 4th step (pH9.5) in the Alkaline Reduced Water and -1st step (pH6.0), -2nd step (pH5.0) used as the acidic oxidation water. When the water passes through the three filter in this system was evaluated whether the ORP values are changed and stabilized. When about 100 liters of water passing through the filter was confirmed that the ORP values are stability and evaluation.

A Study on SUS MASK Etching Using Additives (첨가제를 이용한 SUS MASK 에칭에 관한 연구)

  • Lee, Woo-Sik
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.15 no.4
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    • pp.243-248
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    • 2022
  • The purpose of this paper is to etching SUS MASK by adding an additive (F300) to FeCl3. The equipment used in the experiment is a self-made automatic liquid management system. The automatic liquid management system is a device capable of controlling the Oxidation Reduction Potential (ORP) and specific gravity in real time and supplying FeCl3 and additives in a quantitative manner. SUS MASK was etched in units from 10 sheets up to 200 sheets for 1 minute. It was confirmed that when the initial SUS MASK was 10 sheets, the ORP value started with 628 mV and measured at 611 mV from the time of 40 sheets being injected, and maintained close to 610 mV up to 200 sheets. The specific gravity was maintained near 1.640. And the SUS MASK was measured close to 0.4 mm from 50 sheets to 200 sheets. The experimental conditions of ORP had a specific gravity of 610 mV, 1.463, an etching pressure of 3.0 kg/cm2, an additive (F300) ratio of 1.2%, and the hole size was measured by up to 200 sheets of 10 sheets at once etching. As a result, the diameter approached 0.4 mm from 20 sheets. Even if the number of SUS MASK was increased, the ORP and specific gravity were well controlled, and it was confirmed that the experimental target value was close to 0.4 mm.

Modeling of SBR Process for Nitrogen ]Removal Via Quadratic Polynomial (이차다항식을 이용한 질소제거 SBR공정의 모델링)

  • 김동원;박장현;이호식;박영환;박귀태
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2003.09b
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    • pp.145-148
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    • 2003
  • 본 논문에서는 이차다항식을 이용하여 생화학적인 공정의 모델링을 행한다. SBR 반응조에서 질소제거를 위한 수처리 공정이 제시되었으며, 이 공정의 ORP값을 모델링하고 동정하기 위해 서로 다른 형태의 선형모델이 소개되었으며 결과를 비교하고 분석한다 시뮬레이션 결과로부터 합리적이고 효율적으로 모델링 될 수 있음을 검증한다.

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