• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.61-66
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• 1994

Tool condition monitoring is one of the most important aspects to improve productivity and quality and to achieve intelligent machining system. The tool state is classified into three groups as chipping, wear and fracture. In this study, wear of a ceramic cutting tool for hardened die material (SKD11) was investigated. Flank wear was occured more dominant than crarer wear. Therefore, to predict flank wear, the modeling of cutting force has been performed. The modeling of cutting force by an assumption that act the stress distribution on the tool face obtained through a numerical analysis. The relationships between the cutting force and the tool wear can be constructed by machining paraneters with cutting conditions. Experiments were performed under the various cutting conditions to ensure the validity of force models. The theoretical predictions of the flank wear is approximately in good agreement with experimental result.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.319-320
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• 2002

Numerical simulation of chip formation during high speed machining requires knowing the friction at tool/chip interface. This parameter is hardly identified and generally the loadings (temperature, force) during the identification are not similar to those encountered during machining. Thus, Coulomb friction identified with pin-on-disc device is often used to conduct numerical simulation. The used of this technique cannot leads to good numerical results of chip formation compared to the experimental tests especially in the case of low uncut chip thickness. In this contribution, we propose a new method to evaluate the friction at tool/chip interface. In fact several Coulomb friction parameters are identified corresponding to several parts of the cutting tool. Experimental tests have been conducted allowed us to determinate both the level and the distribution of the Coulomb friction. Experimental results are also compared to the results of orthogonal cutting simulation. We show that this technique allows predicting accuracy results of chip formation.

• 소성∙가공
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• 제29권3호
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• pp.144-150
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• 2020

In this paper, we propose the generation of a double enveloping worm thread profile with a non-developable ruled surface. Thread surface machining cuts all the way from the tip to the tooth root at one time, like full-face contact machining, rather than cutting several times like point machining. This cutting can reduce the cutting duration and achieve the smooth surface that does not require a grinding process for the threaded surface. The mathematical model of the cutting process was developed from theoretical equations, and the tooth surface was generated using two parameters and modeled in the CATIA using the generated Excel data. Additionally, the machining process of the worm was simulated in a numerical control simulation system. To verify the validity of the proposed method, the deviation between the modeling and the workpiece was measured using a 3D measuring machine.

• 한국생산제조학회지
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• 제5권2호
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• pp.90-97
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• 1996

The purpose of this study is the development of a lathe which can cut any pistons of oval shape with high speed, accuracy and precision by CNC (Computer Numerical Control) method. Yaxis which is the mechanism of position determination with high speed response has been added to the CNC lathe and ovality and profile has been cut under the synchronous control of C-Y-Z axes. In the case of ovality of ø 0.5mm. the productivity can be improved up to 1500rpm by high speed cutting than modeling method.

• 한국정밀공학회지
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• 제20권5호
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• pp.47-56
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• 2003

Geometric cutting-simulation and verification play an important role in detecting NC machining errors in mold & die manufacturing and thereby reducing correcting time & cost on the shop floor. Current researches in the area may be categorized into view-based, solid-based, and discrete vector-based methods mainly depending on workpiece models. Each methodology has its own strengths and weaknesses in terms of computing speed, representation accuracy, and its ability of numerical inspection. The paper proposes a hybrid modeling scheme for workpiece representation with z-map model and discrete vector model, which performs 3-axis and 5-axis cutting-simulation via tool swept surface construction by connecting a sequence of silhouette curves.

• 한국시뮬레이션학회:학술대회논문집
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• 한국시뮬레이션학회 2001년도 The Seoul International Simulation Conference
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• pp.215-219
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• 2001

The resonators made of piezoelectric crystals such as a quartz crystal are widely used. Their frequency-temperature characteristics are of primary importance for their applications to the frequency control devices. The characteristics estimation is useful for determining their design parameters. In the present paper, several types of resonators are numerically analyzed. The numerical solutions are made using 3-D Finite Element Modeling, and the results are compared with the theoretical values whenever they are available. To demonstrate the validity of the present numerical approach, the application is made to the analysis of the plates with some well-established cutting angles. For the resonator stable with temperature change, the cutting angle is important in which the temperature coefficient of the first order is chosen to be zero. The rotated Y-cut plates in thickness-shear mode are considered. The equivalent circuit representation is often used fur describing the characteristics at the electrical terminals which enables the circuit analysis including the effect of temperature change by using the circuit simulators. The equivalent circuit parameters are obtained by fitting the admittance-frequency curve from the finite element analysis.

• 한국정밀공학회지
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• 제13권11호
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• pp.73-81
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• 1996

This paper presents a general procedure for the selection of the machining parameters for a given machine which provides the maximum material removal rate using a Genetic Algorithms(GAs). Some constraints were given in order to achieve desired surface integrity and cutting tool life conditions as wel as to protect machine tool. Such a constrained problem can be transformaed to unconstrained problem by associating a penalty with all constraint violations and the penalties are included in the function evaluation. Genetic Algorithms can be used for finding global optimum cutting conditions with respect to the above cost function transformed by pennalty function method. From the demonstration of the numerical results, it was found that the near optimal conditions could be obtained regardless of complex solution space such as cutting environment.

• 대한기계학회논문집A
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• 제41권5호
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• pp.353-359
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• 2017

금형 산업과 다양한 산업에서 사용되고 있는 CNC공작기계는 최근 첨단 제품이나 신제품 설계에서 공정의 증가로 생산 품질과 작업자의 안전성 측면이 중요해지고 있으며, 생산제품의 품질을 균일하게 하고 재현성을 향상시키기 위한 최적 절삭 조건 선정 연구가 진행되어 왔다. 본 연구에서는 공구의 기하학적 모델링을 진행하고 생산 제품의 재현성 향상을 위한 조건 선정 선행 연구와 기존의 공구 인서트를 바탕으로 Solidworks 설계 프로그램을 이용하여 공구 인서트를 모델링하였다. 모델링 데이터를 바탕으로 AdvantEdge를 사용하여 절삭 공정에서 절삭력, 공구 응력, 그리고 온도의 변화에 대한 해석을 진행하였다.

• 한국구조물진단유지관리공학회 논문집
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• 제5권1호
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• pp.218-227
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• 2001

논문에서는 여러 면진장치 중의 하나인 EDF(Electricite De France)시스템의 거동 특성에 대해서 연구하였다. 우선, 범용 유한요소 프로그램의 요소인 Nllink element를 사용하여 합리적인 EDF 시스템의 모델링 기법을 제시하였다. 그리고, 조화함수를 외력으로 주었을 때 시스템의 운동방정식의 이론해와 유한요소 프로그램을 통한 수치해를 서로 비교하여 모델링의 타당성을 검증하였다. 또, Newmark-${\beta}$법을 이용하여 실제 지진 가속도를 입력하였을 때의 거동을 비교함으로서 모델링의타당성을 검증하였다. 이렇게 검증된 모델링을 실제 교량이나 다자유도 구조물에 적용할 수 있다.

• 한국시스템다이내믹스연구
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• 제10권1호
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• pp.5-32
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• 2009

This paper revisited the key advances on System Dynamics modeling about traditional macro-economic models and economic growth structures, and then tries to elaborate a new model based on the endogenous growth theory that incorporates new growth factors, relevant to knowledge/technology as well as the Environment, into traditional growth models. Accordingly, the new model augments the acceleration and multiplier loops and the balancing ones representing market clearing mechanism with a simple numerical example. The authors thus provides macroeconomic System Dynamics analysts with a milestone to model macro-economic structures reflecting on traditional and cutting-edge theories on sustainable economic growth and general equilibrium modeling.