• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.61-66
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• 1994

Tool condition monitoring is one of the most important aspects to improve productivity and quality and to achieve intelligent machining system. The tool state is classified into three groups as chipping, wear and fracture. In this study, wear of a ceramic cutting tool for hardened die material (SKD11) was investigated. Flank wear was occured more dominant than crarer wear. Therefore, to predict flank wear, the modeling of cutting force has been performed. The modeling of cutting force by an assumption that act the stress distribution on the tool face obtained through a numerical analysis. The relationships between the cutting force and the tool wear can be constructed by machining paraneters with cutting conditions. Experiments were performed under the various cutting conditions to ensure the validity of force models. The theoretical predictions of the flank wear is approximately in good agreement with experimental result.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.10b
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• pp.319-320
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• 2002

Numerical simulation of chip formation during high speed machining requires knowing the friction at tool/chip interface. This parameter is hardly identified and generally the loadings (temperature, force) during the identification are not similar to those encountered during machining. Thus, Coulomb friction identified with pin-on-disc device is often used to conduct numerical simulation. The used of this technique cannot leads to good numerical results of chip formation compared to the experimental tests especially in the case of low uncut chip thickness. In this contribution, we propose a new method to evaluate the friction at tool/chip interface. In fact several Coulomb friction parameters are identified corresponding to several parts of the cutting tool. Experimental tests have been conducted allowed us to determinate both the level and the distribution of the Coulomb friction. Experimental results are also compared to the results of orthogonal cutting simulation. We show that this technique allows predicting accuracy results of chip formation.

• Transactions of Materials Processing
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• v.29 no.3
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• pp.144-150
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• 2020

In this paper, we propose the generation of a double enveloping worm thread profile with a non-developable ruled surface. Thread surface machining cuts all the way from the tip to the tooth root at one time, like full-face contact machining, rather than cutting several times like point machining. This cutting can reduce the cutting duration and achieve the smooth surface that does not require a grinding process for the threaded surface. The mathematical model of the cutting process was developed from theoretical equations, and the tooth surface was generated using two parameters and modeled in the CATIA using the generated Excel data. Additionally, the machining process of the worm was simulated in a numerical control simulation system. To verify the validity of the proposed method, the deviation between the modeling and the workpiece was measured using a 3D measuring machine.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.2
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• pp.90-97
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• 1996

The purpose of this study is the development of a lathe which can cut any pistons of oval shape with high speed, accuracy and precision by CNC (Computer Numerical Control) method. Yaxis which is the mechanism of position determination with high speed response has been added to the CNC lathe and ovality and profile has been cut under the synchronous control of C-Y-Z axes. In the case of ovality of ø 0.5mm. the productivity can be improved up to 1500rpm by high speed cutting than modeling method.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.5
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• pp.47-56
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• 2003

Geometric cutting-simulation and verification play an important role in detecting NC machining errors in mold & die manufacturing and thereby reducing correcting time & cost on the shop floor. Current researches in the area may be categorized into view-based, solid-based, and discrete vector-based methods mainly depending on workpiece models. Each methodology has its own strengths and weaknesses in terms of computing speed, representation accuracy, and its ability of numerical inspection. The paper proposes a hybrid modeling scheme for workpiece representation with z-map model and discrete vector model, which performs 3-axis and 5-axis cutting-simulation via tool swept surface construction by connecting a sequence of silhouette curves.

• Proceedings of the Korea Society for Simulation Conference
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• 2001.10a
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• pp.215-219
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• 2001

The resonators made of piezoelectric crystals such as a quartz crystal are widely used. Their frequency-temperature characteristics are of primary importance for their applications to the frequency control devices. The characteristics estimation is useful for determining their design parameters. In the present paper, several types of resonators are numerically analyzed. The numerical solutions are made using 3-D Finite Element Modeling, and the results are compared with the theoretical values whenever they are available. To demonstrate the validity of the present numerical approach, the application is made to the analysis of the plates with some well-established cutting angles. For the resonator stable with temperature change, the cutting angle is important in which the temperature coefficient of the first order is chosen to be zero. The rotated Y-cut plates in thickness-shear mode are considered. The equivalent circuit representation is often used fur describing the characteristics at the electrical terminals which enables the circuit analysis including the effect of temperature change by using the circuit simulators. The equivalent circuit parameters are obtained by fitting the admittance-frequency curve from the finite element analysis.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.11
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• pp.73-81
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• 1996

This paper presents a general procedure for the selection of the machining parameters for a given machine which provides the maximum material removal rate using a Genetic Algorithms(GAs). Some constraints were given in order to achieve desired surface integrity and cutting tool life conditions as wel as to protect machine tool. Such a constrained problem can be transformaed to unconstrained problem by associating a penalty with all constraint violations and the penalties are included in the function evaluation. Genetic Algorithms can be used for finding global optimum cutting conditions with respect to the above cost function transformed by pennalty function method. From the demonstration of the numerical results, it was found that the near optimal conditions could be obtained regardless of complex solution space such as cutting environment.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.5
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• pp.353-359
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• 2017

The classical computer numerical control (CNC) machine is widely used for mold making in various industries. However, while improving the process, it has a negative effect on production quality and worker safety. As a result, the complaints of workers have increased and production quality has decreased. Therefore, we found optimizing cutting conditions to mold industrials for cutting conditions commonly used. However, the problem is the insert tool geometric modeling. In this study, the modeling of an insert tool was performed using the Solidworks program. The insert tool model was imported into the analysis application AdvantEdge, which predicted cutting forces, tool stress, and temperature.

• Journal of the Korea institute for structural maintenance and inspection
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• v.5 no.1
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• pp.218-227
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• 2001

The purpose of this study was to estimate that the relations of weathering speed and shear strength of granite soil by tracing the weathering depth of granite soil from the very moment of its cutting. The results obtained this follows : This paper is about seismic performance of the EDF(Electricite De France) system, that is among various base isolator. A rational modeling of EDF system has been presented that used Nllink element. We get theoretical solutions of equation of motion of the system and compared with numerical solutions using a finite element program. The unification modeling is made by comparing with behavior using Newmark-${\beta}$ method when input earthquake acceleration data. Thus, a verified modeling will apply bridge structures or multi-degree of-freedom systems.

• Korean System Dynamics Review
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• v.10 no.1
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• pp.5-32
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• 2009

This paper revisited the key advances on System Dynamics modeling about traditional macro-economic models and economic growth structures, and then tries to elaborate a new model based on the endogenous growth theory that incorporates new growth factors, relevant to knowledge/technology as well as the Environment, into traditional growth models. Accordingly, the new model augments the acceleration and multiplier loops and the balancing ones representing market clearing mechanism with a simple numerical example. The authors thus provides macroeconomic System Dynamics analysts with a milestone to model macro-economic structures reflecting on traditional and cutting-edge theories on sustainable economic growth and general equilibrium modeling.