• Title/Summary/Keyword: Nondestructive examination

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Technical Requirements of Examination and Test for Nuclear Power Plant Snubbers (원전(原電) 방진기(防震機)의 검사(檢査) 및 시험(試驗)에 관한 기술요건(技術要件))

  • Hong, Soon-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.4
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    • pp.42-46
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    • 1994
  • 원자력발전소(原子力發電所)의 방진기의 역할은 운전중(運轉中) 지진(地震)이나 혹은 수격작용(水擊作用)등 순간적인 동적 하중의 발생으로부터 관련 배관(配管)과 기기(機器)를 보호하는 것이다. 1989년 이후 ASME Sec. XI에서 50kips 이상의 대형 방진기도 ASME/ANSI OM Part 4에 따라 육안검사(肉眼檢査) 및 성능시험(性能試驗)을 할 것을 추가 요구하고 있다. 따라서 본 보고서는 방진기(防震機) 기능, 미국 원전 방진기의 손상 사례, 검사(檢査) 기술기준(技術基準) 및 요구사항(要求事項)을 검토(檢討)하여 검사 및 성능시험을 적절한 제반 기술기준에 의거 수행토록 하며, 수행 결과 수반되는 손상 방진기에 대한 원인규명(原因糾明)과 까다로운 후속조치(後續措置)의 실시로 원전 40여년 수명기간동안 배관계통(配管系統) 및 기기(機器)의 건전성을 확보하는데 기여코자 한다.

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The Mechanical Properties and the Nondestructive Evaluation of Dissimilar Friction Welded Steel Bars (이종마찰용접 강봉재의 기계적특성과 비파괴 평가)

  • Jung, W.T.;Kong, Y.S.;Kim, S.J.
    • Journal of Power System Engineering
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    • v.10 no.1
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    • pp.77-82
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    • 2006
  • In this study, dissimilar friction welding were produced using 15mm diameter solid bar in chrome molybedenum steel(SCM440) to carbon steel(S45C) to investigate their mechanical properties and the relationship between the weld parameters and the nondestructive coefficients, such as AE counts and ultrasonic attenuation coefficient. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and heat affected zone. The specimens were tested as-welded and post weld heat treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. The ductility of PWHT specimens is higher than as-welded.

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Present Condition and View of Eddy Current Testing Probe for Nuclear Power Plant Steam Generator Tube Examination (원전 증기발생기 세관 검사를 위한 와전류 탐상 프로브의 현황 및 전망)

  • Kim Ji-Ho;Lee Hyang-Beom
    • 한국정보통신설비학회:학술대회논문집
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    • 2006.08a
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    • pp.241-245
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    • 2006
  • In the examination of Steam Generator (SG) tube in Nuclear Power Plant (NPP) Eddy Current Testing (ECT) probes play an Important role in detecting the defects. Bobbin probe and Rotating Pancake Coil (RPC) probe is usually used for the inspection of SG tube. Bobbin probe is good at high speed inspection, but ability of detection of circumferential defect is very weak. On the contrary RPC probe, which moves for inspection in the direction of axial and circumferential simultaneously, has very slow inspection speed, but it was excellent detection capability fur small cracks, which is hardly detected by bobbin probe. Many examinations of SG tube examination of NPP are achieved during short period. Therefore, solution about this must develop probe of new form for examination performance and examination time shortening of other probe. In this paper, analyzed technological present condition of Bob-bin probe and RPC probe been using in Nondestructive Testing (NDT) for SG tube defect detection and Appeared about background theory and view of developed probe newly.

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Development of Remote Reld Testing Technique for Moisture Separator & Reheater Tubes in Nuclear Power Plants (원자력발전소 습분분리재열기 튜브 원격장검사 기술 개발)

  • Nam, Min-Woo;Lee, Hee-Jong;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.339-345
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    • 2008
  • The heat exchanger tube in nuclear power plants is mainly fabricated from nonferromagnetic material such as a copper, titanium, and inconel alloy, but the moisture separator & reheater tube in the turbine system is fabricated from ferromagnetic material such as a carbon steel or ferrite stainless steel which has a good mechanical properties in harsh environments of high pressure and temperature. Especially, the moisture separator & reheater tubes, which use steam as a heat transfer media, typically employ a tubing with integral fins to furnish higher heat transfer rates. The ferromagnetic tube typically shows superior properties in high pressure and temperature environments than a nonferromagnetic material, but can make a trouble during the normal operation of power plants because the ferrous tube has service-induced damage forms including a steam cutting, erosion, mechanical wear, stress corrosion cracking, etc. Therefore, nondestructive examination is periodically performed to evaluate the tube integrity. Now, the remote field testing(RFT) technique is one of the solution for examination of ferromagnetic tube because the conventional eddy current technique typically can not be applied to ferromagnetic tube such as a ferrite stainless steel due to the high electrical permeability of ferrous tube. In this study, we have designed RFT probes, calibration standards, artificial flaw specimen, and probe pusher-puller necessary for field application, and have successfully carry out RFT examination of the moisture separator & reheater tube of nuclear power plants.

Weldment Flaw and Nondestructive Examination (용접부결함과 비파괴시험)

  • 안희성
    • Journal of the KSME
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    • v.33 no.5
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    • pp.435-448
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    • 1993
  • 용접부결함은 구조물 건전성측면에서 항상 문제가 되어 왔다. 따라서 용접시 발생 할 수 있는 결함들을 사전에 방지하기 위한 대책들이 꾸준히 연구되어 왔으며, 용접부의 최종 품질확인 및 부품 사용중 용접부의 건전성을 평가하기 위한 수단으로 비파괴시험법들이 오래전부터 적용되어 왔다. 따라서 이 글에서는 용접부의 특성, 용접부결함의 중요성에 대해 기술하고 부품 건전성의 진단목적으로 결함의 유무 및 크기측정을 위해 사용되는 비파괴시험법의 종류 및 특징, 비파괴 시험법 중에서 결함의 길이 및 두께방향의 높이측정을 위해 유일하게 이용되는 초음파시험법에 대해, 특히 결함크기 측정법 중 현재 널리 사용되는 몇 가지 방법에 대해 소개하고자 한다.

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Mechanical Properties of Welded Materials after Plasma Cutting (플라즈마 절단 후 제작도니 용접부의 기계적 특성)

  • Shin, Kyu-In;Kim, Hyung-Gon;Park, Jai-Hak;Kim, Sung-Chung
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.68-74
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    • 1999
  • The influence of surface preparation methods after plasma cutting on the quality of weld zone was investigated. For comparison, three types of welded specimens were prepared by machining (WM), plasma cutting with light regrinding (WPG) and without regrinding (WP), by using three kinds of materials, carbon steel (SM45C), stainless steel (STS304) and aluminum alloy (A6061-T6). Nondestructive examination, hardness test, microstructure examination, and fracture toughness test were performed. The results showed that there was no appreciable reduction in hardness or fracture toughness in WP specimens. But a little difference in heat affected zone size was observed.

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Feasibility Study of Flexible Phased Array Ultrasonic Technology Using Irregular Surface Specimen (불규칙 표면 시편을 이용한 Flexible 위상배열초음파기술 적용 연구)

  • Lee, Seung-Pyo;Moon, Yong-Sig;Jung, Nam-Du
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.52-60
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    • 2015
  • Nuclear power plant contain many dissimilar metal welds that connect carbon steel components with stainless steel pipes using alloy600 welding materials. Primary water stress corrosion cracks at dissimilar metal welds have been continuously reported around the world. In periodic integrity evaluations, dissimilar metal welds are examined using a generic ultrasonic testing procedure, KPD-UT-10. In this procedure, the gap between the probe and examination surface is limited to 1/32 inch (0.8mm). It is not easy to test some dissimilar metal welds in Korean plants applying ordinary technology because of their tapered shapes and irregular surface conditions. This paper introduces a method for applying a flexible phased array technology to improve the reliability of ultrasonic testing results for various shapes and surface conditions. The artificial flaws in specimens with irregular surfaces were completely detected using the flexible phased array ultrasonic technology. Therefore, it can be said that the technology is applicable to field examination.

Ultrasonic Transducer Design for the Axial Flaw Detection of Dissimilar Metal Weld (이종금속 용접부 축방향 결함 검출을 위한 초음파 탐촉자 설계)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Yang, Seung-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.536-542
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    • 2011
  • Dissimilar metal welds in nuclear power plant are known as very susceptible to PWSCC flaws, and periodically inspected by the qualified inspector and qualified procedure during in-service inspection period. According to field survey data, the majority of their DMWs are located on tapered nozzle or adjacent to a tapered component. These types of configurations restrict examination access and also limit examination volume coverage. Additionally, circumferential scan for axially oriented flaw is very difficult to detect located on tapered surface because the transducer can't receive flaw response from reflector for miss-orientation. To overcome this miss-orientation, it is necessary adapt skewed ultrasonic transducer accomodate tapered surface. The skewed refracted longitudinal ultrasonic transducer designed by modeling and manufactured from the modelling result for axial flaw detection. Experimental results showed that the skewed refracted longitudinal ultrasonic transducer get higher flaw response than non-skewed refracted longitudinal ultrasonic transducer.

Nondestructive Examination of PHWR Pressure Tube Using Eddy Current Technique (와전류검사 기술을 적용한 가압중수로 원전 압력관 비파괴검사)

  • Lee, Hee-Jong;Choi, Sung-Nam;Cho, Chan-Hee;Yoo, Hyun-Joo;Moon, Gyoon-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.3
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    • pp.254-259
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    • 2014
  • A pressurized heavy water reactor (PHWR) core has 380 fuel channels contained and supported by a horizontal cylindrical vessel known as the calandria, whereas a pressurized water reactor (PWR) has only a single reactor vessel. The pressure tube, which is a pressure-retaining component, has a 103.4 mm inside diameter ${\times}$ 4.19 mm wall thickness, and is 6.36 m long, made of a zirconium alloy (Zr-2.5 wt% Nb). This provides support for the fuel while transporting the $D_2O$ heat-transfer fluid. The simple tubular geometry invites highly automated inspection, and good approach for all inspection. Similar to all nuclear heat-transfer pressure boundaries, the PHWR pressure tube requires a rigorous, periodic inspection to assess the reactor integrity in accordance with the Korea Nuclear Safety Committee law. Volumetric-based nondestructive evaluation (NDE) techniques utilizing ultrasonic and eddy current testing have been adopted for use in the periodic inspection of the fuel channel. The eddy current testing, as a supplemental NDE method to ultrasonic testing, is used to confirm the flaws primarily detected through ultrasonic testing, however, eddy current testing offers a significant advantage in that its ability to detect surface flaws is superior to that of ultrasonic testing. In this paper, effectiveness of flaw detection and the depth sizing capability by eddy current testing for the inside surface of a pressure tube, will be introduced. As a result of this examination, the ET technique is found to be useful only as a detection technique for defects because it can detect fine defects on the surface with high resolution. However, the ET technique is not recommended for use as a depth sizing method because it has a large degree of error for depth sizing.