• 제목/요약/키워드: Non-lubrication

검색결과 141건 처리시간 0.026초

윤활영역에서 멀티크기 Laser Surface Texturing 효과 (Improvement of Tribological Characteristics of Multi-Scale Laser-Textured Surface in terms of Lubrication Regime)

  • 김종형;최시근;다윗제네베세구;정용섭;김석삼
    • Tribology and Lubricants
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    • 제30권1호
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    • pp.59-63
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    • 2014
  • Laser Surface Texturing(LST) is a surface engineering process used to improve tribological characteristics of materials by creating patterned microstructures on the mechanical contact surface. In LST technology, a pulsated laser beam is used to create arranged dimples on a surface by a material ablation process, which can improve such as load capacity, wear resistances, lubrication lifetime, and reduce friction coefficients. In the present study, the effect of multi-scale LST on lubricant regime was investigated. A pulsed Nd:YAG laser was applied on the bearing steel(AISI 52100) to create arranged dimples. To optimize the surface texturing effect on friction, multi-scale texture dimples with some specific formula arrays were fabricated by combining circles, ellipses and the laser ablation process. The tribological testing of multi-scale textured surface was performed by a flat-on-flat unidirectional tribometer under lubrication and the results compared with that of the non-textured surface. Through an increase in sliding speed, the beneficial effect of multi-scale LST performance was achieved. The multi-scale textured surface had lower friction coefficient performances than the non-textured surface due to the hydrodynamic lubrication effect.

고속주축용 라비린스 시일의 형상설계에 관한 연구 (A study on Geometry of Labyrinth Seal for High Speed Machining Center)

  • 나병철;전경진;한동철
    • Tribology and Lubricants
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    • 제13권3호
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    • pp.56-62
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    • 1997
  • Sealing an oil-air mixture plays important roles to have an enhanced lubrication for high speed spindle. High speed spindles require non-contact type sealing mechanism. In this study, an optimum seal design to minimize leakage is concerned in the aspect of flow control. This paper categorizes geometries of mostly used non-contact type seals and analyzes each leakage characteristics to minimize a leakage on sealing area. Effect of minimum clearance and its position are considered according to variation of detail geometry. The estimation of non-leaking property is determined by amount of pressure drop in the leakage path assuming constant leakage flow. To simulate an oil jet or oil mist type high speed spindle lubrication, the working fluid is regarded as two phases that are mixed flow of oil phase and air phase. Both of the turbulence and the compressible flow model were introduced in CFD(Computational Fluid Dynamics) analysis. Design parameters has been induced to minimize leakage in limited space, and a methodological study on geometrical optimization has been conducted.

멀티그리드 멀티레벨 기법을 이용한 엔진 밸브 트레인의 동하중 탄성 유체 윤활 유막 해석 (Analysis of Elastohydrodynamic Lubrication Film under Dynamic Loads in Engine Valve Train System with Multigrid Multilevel Method)

  • 장시열
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.151-159
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    • 1998
  • 디젤 엔진의 푸쉬로드 타입의 밸브 트레인에서의 힘의 전달 과정을 기구학적 응용을 통하여 구하였다. 이러한 힘의 최종 전달 단계인 캠과 평판 종동물의 접촉에서의 작용하중과 상대 운동 속도를 계산하였고 접촉면에서의 유막 두께를 고체면의 탄성변형을 고려하여 계산하였다. 특히 탄성 유체 윤활의 해석을 하는데 있어서 안정성과 수렴성이 우수한 멀티그리드 멀티레벨 기법을 사용하였으며 동하중 상태를 고려하여 유막 두께를 계산하고 기존의 정상상태의 해석해와 비교하였다.

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원형컵 드로잉 공정에 미치는 영향인지에 관한 실험적 연구 (Experimental Study on the Parameters Affect Cylindrical Cup Drawing Process)

  • 정동원;양경부;김광희
    • 소성∙가공
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    • 제8권5호
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    • pp.449-453
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    • 1999
  • Sheet metal forming process is a non-linearity problem which is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, cylindrical cup drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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근접하여 회전하는 두 원통 사이의 고 점성 윤활 유동 (Two-dimensional High Viscous Flow between Two Close Rotating Cylinders)

  • 이승재;정재택
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제31회 춘계학술대회
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    • pp.142-149
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    • 2000
  • Two dimensional slow viscous flow around two counter-rotating equal cylinders is Investigated based on Stokes' approximation. An exact formal expression of the stream function is obtained by using the bipolar cylinder coordinates and Fourier series expansion. From the stream function obtained, the streamline patterns around the cylinders are shown and the pressure distribution In the flow field is determined. By Integrating the stress distribution on the cylinder, the force and the moment exerted on the cylinder are calculated. The flow rate through the gap between the two cylinders is determined as the distance between two cylinders vary. It Is also revealed that the velocity at the far field has finite non-zero value. Special attention is directed to the case of very small distances between two cylinders by way of the lubrication theory.

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Study on Tribo-chemistry Properties of Some Additives on Base Oils of Friendly Environmentally Lubricants

  • Bin, Ye;De-hua, Tao
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.263-264
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    • 2002
  • The tribological characteristic of several environmentally friendly lubricating base stocks was examined, and the effect of some commonly used additives on th tribological behavior of the lubricating oils was comparatively investigated on a four-ball machine. It has been found that the commercial additives including butene sulfide, wax chloride, zinc dialkyldithiophosphate and ashless P-N type agent helped to improve the friction-reducing and antiwear properties as well as the extreme pressure behavior. Non-toxic nanoscale $(CF)_x$ showed the best friction-reducing ability, though it registered relatively poor extreme pressure properties. The mechanism on friction of nano-scale material is discussed.

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Experimental Study on the Friction Effect of Viscosity Index Improver under EHL Contact Condition

  • Kong, Hyun-Sang;Jang, Si-Youl
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.91-92
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    • 2002
  • Most studies of elsatohydrodynamic lubrication are oriented only to the measurement of film thickness itself with optical interferometer. In order to exactly investigate the characteristics of a certain lubricant under the condition of additives. especially for traction performance. it is also important to get the information of traction force as well. In this work. we developed the device for measuring friction force of EHL contact condition, which can trace the film thickness over the contact area with optical interferometer. To verify the validity of the measuring system, the friction force and film thickness under EHL condition are measured with the variation of additive ratios of viscosity Index improvers.

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다중 격자 다중 차원법을 이용한 선접촉 또는 점접촉 탄성 유체 윤활 해석 (Analysis of Line and Circular Contact Elastohydrodynamic Lubrication with Multigrid Multilevel Method)

  • 장시열
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제30회 추계학술대회
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    • pp.323-330
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    • 1999
  • The conventional analysis for the numerical computation of fluid film thickness with elastic deformation of contact region. is performed by Newton-Rephson method for its 18st convergence characteristics. However, both high load and relatively low sliding velocity frequently make it impossible for Newton-Rahpson method to get both converged and stable solutions. In particular, this method cannot provide converged Solution under the condition of high load above 1.0 GPa which frequently occurs in line contact of EHL problem. Multigird multi-level method for the solver of non-linear partial differential equation including solid deformation is preferred to Newton-Rshpson method for better convergence and stability and is applied to line contact EHL behavior in this study.

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Average Flow Model을 이용한 Kurtosis의 변화에 따른 Flow Factors에 관한 연구 (Effects of Kurtosis on the Flow Factors using Average Flow Model)

  • 강민호;구영필;조용주
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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    • pp.280-288
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    • 2000
  • In this study, flow factors are evaluated in terms of kurtosis using random rough surface generated numerically. As h/$\sigma$become large øx, øy, øfp approach to 1 and øs, øfs to 0 asymptotically regardless of kurtosis. øx, øy, øfp increase with increasing kurtosis in the mixed lubrication regime. øs, øfs is associated with an additional flow transport due to the combined effect of sliding and roughness. As h/$\sigma$ decreases øs, øfs increase up to a certain point, and then decrease toward zero. This behavior can be attributed to the increasing number of contacts in the mixed lubrication regime. øx in the presence of elastic deformation on the surface is larger than øx in the absence of it because local film thickness( h$\_$T/) increases by elastic deformation.

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Effect of Dry Lubrication to Reduce Wheel Flange Wear of Railcars in Railway of Iran (Case Study: Green Plour (GPIG) Passenger Train Coaches)

  • Ashofteh, Roya Sadat;Samari, Farhad
    • International Journal of Railway
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    • 제7권3호
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    • pp.65-70
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    • 2014
  • In this paper, the reduction effect of dry (solid) lubrication on wheel flange wear rates is studied. The solid / dry lubricator systems were attached to the most front and furthest back axles of a coach in order to examine the wear behavior of the equipped wheels. An attempt is also made to make a comparison between wear behaviors of these wheel flanges having dry lubrication devices with non-lubricated wheels in other railcars. Finally, a comparison is made between life-cycle of wheels under investigation and other similar wheel types.