• Transactions of Materials Processing
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• v.18 no.2
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• pp.116-121
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• 2009

Formability and other mechanical properties of sheet metals are strongly dependent on the texture. It was studied to improve the formability of the Al alloy(AA3003) sheets which were rolled under the non-lubrication condition and subsequent heat treated. In the non-lubrication rolled and subsequent heat treated Al alloy sheet, the variation of the plastic strain ratios were investigated in this study. Non-lubrication rolled Al sheets showed a fine grain size and after subsequent heat treated specimens showed that the $\beta$-fiber texture component was increased. The plastic strain ratios of the non-lubrication rolled and subsequent heat treated Al alloy sheets were about two times higher than those of the original Al sheets. These could be related to the formation of $\beta$-fiber texture components through the non-lubrication rolling and subsequent heat treatment in Al sheet.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.10b
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• pp.81-82
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• 2002

A non-steady 3-dimensional elastohydrodynamic lubrication analysis was performed on the contacting teeth surfaces of involute spur gears. Kinematics of the gear and the pinion were taken into account to get accurate geometric clearance around the elastohydrodynamic lubrication region of the contacting teeth. Pressure and film thickness distribution for the whole contacting faces in lubricated condition at several time steps were obtained through the analysis. Besides the pressure spike at the outlet region, a representative phenomenon in elastohydrodynamic lubrication regime, the pressure at the inlet region was slight higher than that of the center region. The film thickness of non-steady condition was thicker than that of steady condition.

• Tribology and Lubricants
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• v.15 no.3
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• pp.248-256
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• 1999

Many tribological components in automobile engine undergo high load and sliding speed with thin film thickness. The lubrication characteristics of the components are regarded as ether hydrodynamic lubrication or boundary lubrication, whereas in a working cycle they actually have both characteristics. Many modem engine lubricants have various additives for better performance which make boundary film formation even under hydrodynamic lubrication regime. Conventional Reynolds equation with the viewpoints of continuum mechanics concerns only bulk viscosity of lubricant, which means that its simulation does not give insights on boundary lubrication characteristics. However, many additives of modern engine lubricant provide mixed modes of boundary lubrication characteristics and hydrodynamic lubrication. Especially, high molecular weight polymeric viscosity index improvers form boundary film on the solid surface and cause non-Newtonian fluid effect of shear thinning. This study has performed the investigation about journal bearing system with the mixed concepts of boundary lubrication and hydrodynamic lubrication which happen concurrently in many engine components under the condition of viscosity index improver added.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.10b
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• pp.87-88
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• 2002

To analyze complicated phenomena on the fluid hydrodynamic and the elastic deformation between sliding body surfaces, an analysis to the elastohydrodynamic lubrication of sliding contacts has been developed taking into account the thermal and non-Newtonian effects. The computational technique handled the simultaneous solution of the non-Newtonian hydrodynamic effects, elasticity, the load, the viscosity variation, and temperatures rise. The results included the lubricant pressure profile, film thickness, velocity, shear stress, and temperature distribution, and the sliding frictional force on the surface at various slip conditions. These factors showed a great influence on the behavior resulted in the film shape and pressure distribution. Especially, Non-Newtonian effects and temperature rise by the sliding friction force acted as important roles in the lubrication performance.

• Tribology and Lubricants
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• v.16 no.3
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• pp.201-207
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• 2000

The numerical procedure to analyze a non-steady 3-dimensional elastohydrodynamic lubrication on the cyclically loaded contact has been newly developed. The procedure was applied on the cam-roller contact of the valve mechanism for the marine diesel engine. Both the pressure distribution and the film thickness between the cam and roller follower were calculated for each time step of the whole cycle. The pressure spike is shown at the outlet of the roller edge and it is getting higher as the external load is increased. The film thicknesses in the result of the non-steady analysis have a tendency to increase compared to those in the result of the analysis with the assumption of steady state. Therefore, the surface roughness of the non-steady contact need not be limited below that of the steady contact of the equivalent operating conditions.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2000.06a
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• pp.243-250
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• 2000

In the partial lubrication regime, the roughness effects are most important due to the presence of interacting asperities. An average Reynolds equation using flow factors is very useful to determine effects of surface roughness on partial lubrication. In this paper, the pressure flow factors for Gaussian and non-Gaussian surfaces are evaluated in terms of kurtosis. The effect of kurtosis on pressure flow factor is investigated using random rough surface generated numerically. The pressure flow factor increases with increasing kurtosis in partial lubrication regime(h/$\sigma$<3). As h/$\sigma$increases, the pressure flow factor approach to 1 asymptotically regardless of kurtosis.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.8
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• pp.1-10
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• 2021

Gears, which rotate and transmit power by interlocking two cogwheels, were invented in BC. They have been used in various systems, including industrial machinery, transportation devices, and living facilities, through the industrial revolution. Regardless of how they are used, gears are a major source of noise and vibration. Many effective measures are being taken to reduce the radiation noise generated from gears, most commonly by lubrication. Lubrication in gear units reduces friction on interlocking gear surfaces, dampening radioactive noise. This can be very useful for quiet gear design if these lubricating damping effects can be reflected in the analytical phase for gear design. This study experimentally confirms the properties of lubricated and non-lubricated radioactive noise by designing a decelerator gearbox and analyzing the radioactive noise characteristics by torque, rotation, and the number of gears using computer analysis.

• Tribology and Lubricants
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• v.16 no.6
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• pp.448-454
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• 2000

The roughness effects are very important due to the presence of interacting asperities in partial lubrication regime. An average Reynolds equation using flow factors is very useful to determine the effects of surface roughness on mixed lubrication. In this paper, the pressure flow factors for surfaces having Gaussian and non-Gaussian distribution of roughness height are evaluated in terms of various kurtosis. The effect of kurtosis on pressure flow factors is investigated using random rough surface generated numerically. The pressure flow factor increases with increasing kurtosis in mixed lubrication regime (h/$\sigma$<3). As h/$\sigma$ increases, the pressure flow factors approach to 1 asymptotically regardless of kurtosis.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2002.05a
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• pp.200-206
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• 2002

Pressure and film thickness of contacting surfaces between teeth of the involute spur gear in lubricated condition were studied by a numerical method. Dynamics of the gear and pinion was considered to gel ail accurate initial clearance between gear teeth. The 3-dimensional non-steady elastohydrodanamic lubrication analysis on the gear teeth showed a slight higher pressure at the inlet region of the contacting face as well as pressure spike at the outlet region and a more thick film thickness than that of steady condition.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2003.11a
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• pp.201-209
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• 2003

In the mixed lubrication regime, the roughness effects are very important due to the presence of interacting asperities. An average Reynolds equation using flow factors is very useful to determine effects of surface roughness on mixed lubrication. In this paper, the pressure flow factors and shear stress factor for Gaussian and non-Gaussian surfaces are evaluated in terms of kurtosis and skewness. particularly, the elastic deformation of the surface is considered.