• Title/Summary/Keyword: NC포스트프로세서

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An Web Based NC PostProcessor for Cutting Automation (절단자동화를 위한 웹 기반의 NC 포스트프로세서)

  • Ryu, Gab-Sang
    • Proceedings of the Korea Information Processing Society Conference
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    • 2013.05a
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    • pp.1113-1115
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    • 2013
  • NC 포스트프로세서는 CAD/CAM시스템에서 생성된 공구경로데이터 파일을 입력받아 NC공작기계를 구동시킬 수 있는 공작기계 제어데이터 파일로 변환해 주는 소프트웨어이다. 본 논문에서는 범용 NC 포스트프로세서를 웹에서 실행될 수 있도록 구현한 내용을 기술하고 있다. 사용자가 웹에 접속하여 NC 콘트롤러의 사양 및 매개변수를 설정해주면 절단에 사용할 NC파일이 자동 생성된다. 개발된 본 시스템을 사용하면 고가의 전용 NC 포스트포로세서 구입에 소요되는 비용을 줄일 있어 생산성 향상에 기여할 수 있다.

Cloud Computing Based Factory Automation Service (클라우드 기반의 공장자동화시스템 서비스)

  • Ryu, Gab-Sang
    • Proceedings of the Korea Information Processing Society Conference
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    • 2014.11a
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    • pp.691-692
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    • 2014
  • 본 논문에서는 전용의 NC 포스트프로세서를 범용의 NC포스트프로세서로 설계하고 이를 클라우드 컴퓨팅환경에서 기업에 서비스 하는 방법을 제안한다. NC 포스트프로세서를 인터넷 기반의 클라우드 환경으로 이행하는 것은 사용자 인터페이스와 프로세서 엔진이 분리되어 각각이 사용자 PC, 그리고 클라우드 환경에 설치되고, 이 두 모듈 사이를 네트워크로 묶어주는 구조이다. 이러한 구조는 기존의 서버-클라이언트 구조 혹은 데스크탑 가상화 등에 따른 어플리케이션의 네트워크와는 차별화되며, 사용자 인터페이스의 배포 및 이를 운용하기 위한 웹환경의 구축, 그리고 클라우드 컴퓨팅 환경에서의 NC 포스트프로세서 엔진의 운용 등이 플랫폼적으로 통합된 시스템 형태를 갖도록 설계하였다.

Convergence Research for Implementing NC Postprocessor Based Cloud Computing (클라우드컴퓨팅 기반의 NC포스트프로세서 구축을 위한 융합 연구)

  • Ryu, Gab-Sang
    • Journal of the Korea Convergence Society
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    • v.7 no.1
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    • pp.17-23
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    • 2016
  • In this paper, we describe a case of utilizing SaaS technology to build NC Post-processor(WBS) based cloud computing. Developed WPS system was implemented to provide stable and continuous system service by utilizing SCoD methodology. WPS is designed user interface module and control engine module. The interface module is downloaded in a client PC and the control engine is installed in cloud parm area. These modules are connected with computer network. WPS was completed a function test for sheet cutting field and mold manufacturing field, and it is processing a commercial service using with improve the user's convenience and adding a bill charge module.

A Study of Web based sheet metal cutting system using of concurrent engineering design concept (동시공학 설계를 이용한 웹기반의 철의장 자동생산 시스템 설계에 관한 연구)

  • Ryu, Gab-Sang;Kim, Hyeong-Gyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.05a
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    • pp.632-635
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    • 2008
  • Concurrent engineering concept is used in factory automation recently. In this paper, described instance that apply concurrent engineering production concept in sheet metal cutting process. Automation system to produce metal parts designed by Client/server structure, and designed NC postprocessor on inside. Also, in this paper, when handled all justices of part production by breakup design of concurrent engineering, proved can shorten tine required in product manufacture than system past.

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A Study on Management for A Sheet Metal Cutting System in WWW (웹(WWW)에서의 판재절단시스템 운영에 관한 연구)

  • Ryu, Gab-Sang;Choi, Jin-Young
    • Proceedings of the Korea Information Processing Society Conference
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    • 2003.11b
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    • pp.829-832
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    • 2003
  • 본 논문은 판재를 다루는 제조업에서 제품생산에 필요한 부재 절단작업도와 NC절단기 제어용 부재 절단 NC 데이터파일을 생성해 주는 네스팅시스템을 웹상에서 구현하고 이를 유료로 활용할 수 있도록 지원하는 인터넷 비즈니스의 한 방법을 제안한다. 웹에서 운용되는 네스팅시스템은 비주얼스튜디오 닷넷(VS.NET)을 개발툴을 사용하며 서버의 과부하를 최소화하고 클라이언트를 최대한 활용할 수 있도록 NEST서버, NEST 클라이언트, 데이터베이스서버 그리고 이들을 연결해주는 커뮤니케이션 인터페이스로 구성되어 있다. NEST 서버에서는 부재의 자동배치기능, 부재의 NC 절단데이터 생성을 위한 CAM기능, NC 포스트프로세서기능이 실행되며 NEST 클라이언트에서는 부재 및 판재 정의기능, 부재 반자동배치기능, 각종 결과의 출력기능 등이 수행된다.

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The Postprocessor Technology of for 5-axis Control Machining (5축가공을 위한 포스트프로세서 기술)

  • Jung, Hyoun-Chul;Hwang, Jong-Dae;Kim, Sang-Myung;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.9-15
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    • 2011
  • In order to develop a practical postprocessor for 5-axis machining, the general equations of numerically controlled (NC) data for 5-axis configurations with not only non-orthogonal rotary axes but also orthogonal rotary axes were exactly expressed by the inverse kinematics, and a Windows-based postprocessor written in Visual Basic was developed according to the proposed algorithm. The developed postprocessor is a general system that suitable for all kinds of 5-axis machine tool with orthogonal and non-orthogonal rotary axes. Through implementation of the developed postprocessor and verification by a cutting simulation and machining experiment, the effectiveness of the proposed algorithm is confirmed. Compatibility is improved by allowing exchange of data formats such as rotational tool center position (RTCP) controlled NC data, vector post NC data, and program object file (POF) cutter location (CL)data, and convenience is increased by adding the function of work-piece origin offset. Consequently, the technology of practical post-processor for 5-axis machining is developed.

A Design and Implementation of Web based Integrated Nesting System (웹 기반의 네스팅 통합시스템 설계와 구현)

  • Ryu, Gab-Sang;Choi, Jin-Young;Kim, Il-Gon
    • Journal of KIISE:Computer Systems and Theory
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    • v.33 no.1_2
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    • pp.44-51
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    • 2006
  • In this paper, we present a network-based integrated nesting system, that is adapted a current engineering concept. Generally, sheet cutting processes proceed in turn following an existing order In this study, however, the special characteristics of these processes were analyzed and the processes were redesigned with distributed design so that they could be operated in a client/server environment. Also, the necessary sheet material cutting processes, part CAD, nesting, part CAM, and NC post-processor capabilities, were implemented so that many workers could handle them all on the Web. Compared to existing commonly used systems, the developed system can provide integrated work environment for cutting automation, allow job collaboration between workers, and it has proved that it can shorten the standby time for work. By grafting computer system technologies to sheet material cutting automation field, this research expects to contribute to the enhancement of factory automation efficiency and productivity.

A Study on the Improvement of Surface Roughness of Impeller by Selection of Tool Path and Posture and Control of Feedrate (공구경로 및 자세의 선정과 이송률 제어를 통한 임펠러 표면조도 개선에 관한 연구)

  • Hwang, Jong-Dae;Oh, Ji-Young;Jung, Yoon-Gyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1088-1095
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    • 2008
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of tool path, tool posture, feedrate control at a tool tip and post-processing. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various tool paths, tool postures, and feedrate types. Machining experiment on AL7075 for impeller is performed to define suitable machining condition, and measurement of surface roughness on machined surfaces depended on each machining condition is performed. By defining suitable machining condition, we should have conclusion as improving the surface quality in the aspect of surface roughness and machined shape of surface.

The Development of Module for 5-axis Drilling of a Closed Type Impeller (밀폐형 임펠러의 5축 드릴링 모듈의 개발)

  • Son, Hwang-Jin;Cho, Yoon-Tea;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.1-7
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    • 2014
  • An impeller is difficult to machine due to the complex, overlapping and twisted shapes that form the blades of an impeller. Therefore, most CAM software companies have developed a CAM module for manufacturing an impeller in addition to their CAM software. However, it is not easy for inexperienced users to machine impellers. The purpose of this paper is to outline the development of an automatic CAM module for the manufacturing of an impeller (E-ICAM) which is based on visual basic language and which uses a CATIA graphical environment in order to simplify the machining of impellers. The automatic CAM module generates a tool path and proposes the recommended cutting condition according to the stock and tool material. In addition, it includes a post-processor for five-axis control machining. Therefore, a user can easily machine impellers using this automation module. There are two types of impellers: the closed and open types. The closed-type impeller consists of the body and cover parts. To combine these two parts, it is necessary to create tap holes on the shroud of the body. Therefore, in the study, a drilling CAM program for a closed-type impeller is developed and manufactured by creating NC data from the developed drilling program. After manufacturing the test specimen, its compatibility was verified.