• Title/Summary/Keyword: Multi-material structure

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Effective Analysis on the Mechanical Behavior of a Refrigerator using Equivalent Material Properties of Multi-layers (다중재질 접합구조의 등가물성을 이용한 효과적 냉장고 구조 변형 분석에 관한 연구)

  • Park, Jeong-Hyun;Lee, Dong-Kyu;Park, Sang-Hu;Park, Ki-Hong;Ha, Byeong-Kuk;Kim, Hyeong-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.11
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    • pp.1228-1235
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    • 2012
  • A refrigerator has many components which are made from diverse materials such as metal, polymer, plastic, and rubber. So, it generally requires much time and efforts to build up an analysis model in finite element analysis. In this work, to reduce the computational time and efforts a simplified modeling method was proposed for the analysis of a refrigerator. Occasionally, a stick-slip noise occurs in a refrigerator due to relative slip between shelf and inner-case. When we solve the problem by a FE analysis, we should model the structures with detail for considering the contact conditions; by this reason, too many efforts are consumed in the conventional analysis method. Through this work, we shows the concept of simplifying approach and a good agreement with the results of a real model analysis. And also, the evaluation of the proposed method and the application of contact analysis using the simplified model are discussed.

A Study on the Microstructure and Anisotropic Mechanical Properties of Oxygen-Free Copper Fabricated by Equal Channel Angular Pressing (ECAP공법으로 제조된 무산소동의 미세조직 및 기계적 성질 이방성에 대한 고찰)

  • Lee, Jaekun;Hong, Younggon;Kim, Hyoungseop;Park, Sunghyuk
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.4
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    • pp.492-500
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    • 2019
  • Equal channel angular pressing(ECAP) is a severe plastic deformation technique capable of introducing large shear strain in bulk metal materials. However, if an ECAPed material has an inhomogeneous microstructure and anisotropic mechanical properties, this material is difficult to apply as structural components subjected to multi-axial stress during use. In this study, extruded oxygen-free copper(OFC) rods with a large diameter of 42 mm are extruded through ECAP by route Bc up to 12 passes. The variations in the microstructure, hardness, tensile properties, and microstructural and mechanical homogeneity of the ECAPed samples are systematically analyzed. High-strength OFC rods with a homogeneous and equiaxed-ultrafine grain structure are obtained by the repeated application of ECAP up to 8 and 12 passes. ECAPed samples with 4 and 8 passes exhibit much smaller differences in terms of the average grain sizes on the cross-sectional area and the tensile strengths along the axial and circumferential directions, as compared to the samples with 1 and 2 passes. Therefore, it is considered that the OFC materials, which are fabricated via the ECAP process with pass numbers of a multiple of 4, are suitable to be applied as high-strength structural parts used under multi-axial stress conditions.

Internal Stress and Physical Properties of Multi-layered Paper (다층지의 내부응력과 물성)

  • Won, Jong Myoung
    • Journal of Forest and Environmental Science
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    • v.14 no.1
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    • pp.89-100
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    • 1998
  • The study was carried to investigate the change of internal stress and physical properties of paper by the mutiplying of paper structuring that is an useful means to maximize the performance and use of the fiber raw material. The effects of recycled fiber on the physical properties of multiplied paper also were studied. The beating increased the internal stress of single layered paper, while filler loading decreased the internal stress. Multiplying the structure of paper decreased the internal stress and the most of physical properties except for tear index. It was found that the properties of paper could be changed by the pulp type, beating and the combination of raw materials. The introduction of filler in the middle and/or outer layer could improved the internal stress, tensile index, tear index and burst index. The addition of recycled fiber increased the opacity and stiffness of paper in both single layered and multiplied paper. Multiplying the structure of paper improved the air permeability and stiffness, while decreased burst index.

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A Study on Characteristics of Fatigue Failure and Fatigue Life in Full Penetrated Cruciform Fillet Weld Zone (완전 용입 십자형 필릿용접부에서 피로파괴특성과 피로수명에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.16 no.4
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    • pp.16-22
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    • 2012
  • The use of welding process has been increased for manufacture of machine, bridges, ships, gas facilities and so on together with development of welding technique. Accordingly, it has been needed to develop the welding methods considering higher productivity and safety design for manufacture of their welding structures. In this study, it was studied basically on characteristics of fatigue strength and fatigue life in full penetrated cruciform fillet weld zone in relation to material thickness, welding passes, loading direction and notch radius of toe zone. Most of fatigue failure occurred in toe zone of cruciform fillet weld joint. Fatigue strength and fatigue life are under the influence of stress concentration due to notch radius and flank angle of toe zone. The metal of toe zone annealed and diffused by multi-layer welding and acicular ferrite structure formed by the result improved fatigue strength and fatigue life.

Numerical Investigation for Multi-layer Shock Absorber to Improve Survivability of Fuze at High Impact (고충격에 신관의 생존성을 향상시키기 위한 다층 충격완충장치 전산해석 연구)

  • Soh, Kyoung Jae;Kim, Minkyum;Lee, Daehee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.33 no.4
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    • pp.255-261
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    • 2020
  • This study proposes a method of constructing an effective shock absorber. The existing shock absorber is fabricated only with polyethylene; however, the new shock absorber comprises polyethylene on the outside and a high-density material on the inside. The shock was mostly reduced when the density difference between the inner and outer materials was large. Aluminum, titanium, and copper were chosen as the outer structure of two-layer. Shock reduction was most effective in copper with the highest density, and the maximum deceleration was reduced by 43% while the impulse was reduced by 51% in the proposed shock absorber than the traditional shock absorber. In the cases of four-layer and six-layer shock absorbers, the impulse was reduced, but the maximum deceleration was increased. The fuze must survive from the biggest shock and the remaining shock waves should not exceed the threshold. Thus, a two-layer structure shock absorber using polyethylene-copper was proposed.

Analysis of Ultrasonic Resonance Signal in Multi-Layered Structure (다중접착구조물의 초음파 공진 신호 분석)

  • Kim, Dong-Ryun;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.4
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    • pp.401-409
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    • 2012
  • Ultrasonic testing are far superior to other nondestructive tests for detecting the disbond interface which occurred in adhesive interface. However, a solid rocket motor consisting of a steel case, rubber insulation, liner, and propellant poses many difficulties for analyzing ultrasonic waves because of the superposition of reflected waves and large differences in acoustic impedance of various materials. Therefore, ultrasonic tests for detecting the disbond interface in solid rocket motor have been applied in very limited areas between the steel case and rubber insulation using an automatic C-scan system. The existing ultrasonic test cannot detect the disbond interface between the liner and propellant of a solid rocket motor because most of the ultrasonic waves are absorbed in the rubber material which has low acoustic impedance. This problem could be overcome by analyzing the resonance frequency from the frequency spectrum using the ultrasonic resonance method. In this paper, a new technique to detect the disbond interface between the liner and propellant using ultrasonic resonance characteristics is discussed in detail.

Impact of nanocomposite material to counter injury in physical sport in the tennis racket

  • Hao Jin;Bo Zhang;Xiaojing Duan
    • Advances in nano research
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    • v.14 no.5
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    • pp.435-442
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    • 2023
  • Sports activities, including playing tennis, are popular with many people. As this industry has become more professionalized, investors and those involved in sports are sure to pay attention to any tool that improves athletes' performance Tennis requires perfect coordination between hands, eyes, and the whole body. Consequently, to perform long-term sports, athletes must have enough muscle strength, flexibility, and endurance. Tennis rackets with new frames were manufactured because tennis players' performance depends on their rackets. These rackets are distinguished by their lighter weight. Composite rackets are available in many types, most of which are made from the latest composite materials. During physical exercise with a tennis racket, nanocomposite materials have a significant effect on reducing injuries. Materials as strong as graphite and thermoplastic can be used to produce these composites that include both fiber and filament. Polyamide is a thermoplastic typically used in composites as a matrix. In today's manufacturing process, materials are made more flexible, structurally more vital, and lighter. This paper discusses the production, testing, and structural analysis of a new polyamide/Multi-walled carbon nanotube nanocomposite. This polyamide can be a suitable substitute for other composite materials in the tennis racket frame. By compression polymerization, polyamide was synthesized. The functionalization of Multi-walled carbon nanotube (MWCNT) was achieved using sulfuric acid and nitric acid, followed by ultrasonic preparation of nanocomposite materials with weight percentages of 5, 10, and 15. Fourier transform infrared (FTIR) and Nuclear magnetic resonance (NMR) confirmed a synthesized nanocomposite structure. Nanocomposites were tested for thermal resistance using the simultaneous thermal analysis (DTA-TG) method. scanning electron microscopy (SEM) analysis was used to determine pores' size, structure, and surface area. An X-ray diffraction analysis (XRD) analysis was used to determine their amorphous nature.

Mold-Flow Simulation in 3 Die Stack Chip Scale Packaging

  • Rhee Min-Woo
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2005.09a
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    • pp.67-88
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    • 2005
  • Mold-Flow 3 Die Stack CSP of Mold array packaging with different Gate types. As high density package option such as 3 or 4 die stacking technologies are developed, the major concerning points of mold related qualities such as incomplete mold, exposed wires and wire sweeping issues are increased because of its narrow space between die top and mold surface and higher wiring density. Full 3D rheokinetic simulation of Mold flow for 3 die stacking structure case was done with the rheological parameters acquired from Slit-Die rheometer and DSC of commercial EMC. The center gate showed severe void but corner gate showed relatively better void performance. But in case of wire sweeping related, the center gate type showed less wire sweeping than corner gate types. From the simulation results, corner gate types showed increased velocity, shear stress and mold pressure near the gate and final filling zone. The experimental Case study and the Mold flow simulation showed good agreement on the mold void and wire sweeping related prediction. Full 3D simulation methodologies with proper rheokinetic material characterization by thermal and rheological instruments enable the prediction of micro-scale mold filling behavior in the multi die stacking and other complicated packaging structures for the future application.

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Fabrication of Multi-Fin-Gate GaN HEMTs Using Honeycomb Shaped Nano-Channel (벌집구조의 나노채널을 이용한 다중 Fin-Gate GaN 기반 HEMTs의 제조 공정)

  • Kim, Jeong Jin;Lim, Jong Won;Kang, Dong Min;Bae, Sung Bum;Cha, Ho Young;Yang, Jeon Wook;Lee, Hyeong Seok
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.33 no.1
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    • pp.16-20
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    • 2020
  • In this study, a patterning method using self-aligned nanostructures was introduced to fabricate GaN-based fin-gate HEMTs with normally-off operation, as opposed to high-cost, low-productivity e-beam lithography. The honeycomb-shaped fin-gate channel width is approximately 40~50 nm, which is manufactured with a fine width using a proposed method to obtain sufficient fringing field effect. As a result, the threshold voltage of the fabricated device is 0.6 V, and the maximum normalized drain current and transconductance of Gm are 136.4 mA/mm and 99.4 mS/mm, respectively. The fabricated devices exhibit a smaller sub-threshold swing and higher Gm peak compared to conventional planar devices, due to the fin structure of the honeycomb channel.

Development of Direct Printed Flexible Tactile Sensors

  • Lee, Ju-Kyoung;Lee, Kyung-Chang;Kim, Hyun-Hee
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.3
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    • pp.233-243
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    • 2017
  • This paper proposes a structure of direct-printed flexible tactile-sensor. These flexible tactile sensors are based on pressure-sensing materials that allow pressure to be measured according to resistance change that in turn results from changes in material size because of compressive force. The sensing material consists of a mixture of multi walled carbon nanotubes (MWCNTs) and TangoPlus, which gives it flexibility and elasticity. The tactile sensors used in this study were designed in the form of array structures composed of many lines so that single pressure points can be measured. To evaluate the performance of the flexible tactile sensor, we used specially designed signal-processing electronics and tactile sensors to experimentally verify the sensors' linearity. To test object grasp, tactile sensors were attached to the surface of the fingers of grippers with three degrees of freedom to measure the pressure changes that occur during object grasp. The results of these experiments indicate that the flexible tactile sensor-based robotic gripper can grasp objects and hold them in a stable manner.