• Title/Summary/Keyword: Multi-layered Composite

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Mechanical behaviors of multi-layered foam core sandwich composite (다층 구조 폼 코아 샌드위치 복합재의 기계적 거동 연구)

  • Oh J.O.;Yoon S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.381-382
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    • 2006
  • The mechanical behaviors of multi-layered foam core sandwich composite were investigated through a 3-point bending test. The sandwich specimens were obtained from sandwich panel consisting of aluminum faces and urethane foam core. Three types of sandwich specimens such as a single structure, a double structure and a triple structure were considered. The span of sandwich specimens were varied from 170mm to 350mm. According to the results, the flexural and shear properties of multi-layered sandwich composite were found to be higher than those of single-layered sandwich composite.

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Failure and Phase Transformation Mechanism of Multi-Layered Nitride Coating for Liquid Metal Injection Casting Mold

  • Jeon, Changwoo;Lee, Juho;Park, Eun Soo
    • Korean Journal of Materials Research
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    • v.31 no.6
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    • pp.331-338
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    • 2021
  • Ti-Al-Si target and Cr-Si target are sputtered alternately to develop a multi-layered nitride coating on a steel mold to improve die-casting lifetime. Prior to the multi-layer deposition, a CrN layer is developed as a buffer layer on the mold to suppress the diffusion of reactive elements and enhance the cohesive strength of the multi-layer deposition. Approximately 50 nm CrSiN and TiAlSiN layers are deposited layer by layer, and form about three ㎛-thickness of multi-layered coating. From the observation of the uncoated and coated steel molds after the acceleration experiment of liquid metal injection casting, the uncoated mold is severely eroded by the adhesion of molten metallic glass. On the other hand, the multi-layer coating on the mold prevents element diffusion from the metallic glass and mold erosion during the experiment. The multi-layer structure of the coating transforms the nano-composite structured coating during the acceleration test. Since the nano-composite structure disrupts element diffusion to molten metallic glass, despite microstructure changes, the coating is not eroded by the 1,050 ℃ molten metallic glass.

A Study on Resin Flow through a Multi-layered Preform in Resin Transfer Molding (수지이송성형시 다층 예비성형체 내부에서의 수지유동 및 투과 계수에 관한 연구)

  • Seong, Dong-Gi;Youn, Jae-Ryoun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.176-179
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    • 2001
  • When the preform is composed of more than two layers with different in-plane permeability in resin transfer molding, effective average permeability should be determined for the flow analysis in the mold. The most frequently used averaging scheme is the weighted average scheme, but it does not account for the transverse flow between adjacent layers. A new averaging scheme is proposed predicting the effective permeability of the multi-layered preform, which accounts for the transverse flow effect. The new scheme is verified by measuring the effective permeability of the multi-layered preforms and the difference in each flow front position.

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Analysis Method of Transmission Characterization for Multi-layered Composite Material Based on Homogenization Method

  • Hyun, Se-Young;Song, Yong-Ha;Jeoun, Young-Mi;Kim, Bong-Gyu
    • Journal of Aerospace System Engineering
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    • v.15 no.6
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    • pp.59-65
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    • 2021
  • In this paper, the transmission characteristics of the multi-layered composite material with wire mesh and honeycomb core for aircraft applications have been analyzed with the proposed method. The proposed method converts the conductive wire mesh into effective layer, while for the dielectric honeycomb core, effective permittivity has been derived based on volume fraction with the proposed method. The proposed method has been verified through comparison with full-wave simulation and revealed excellent. In addition, the calculation time of the proposed method is a few order of magnitude faster in comparison with the full-wave simulation.

Radial flow advancement in multi-layered preform for resin transfer molding

  • Shin, K.S.;Song, Y.S.;Youn, J.R.
    • Korea-Australia Rheology Journal
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    • v.18 no.4
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    • pp.217-224
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    • 2006
  • Rapid flow advancement without void formation is essential in the liquid composite molding (LCM) such as resin transfer molding (RTM) and vacuum assisted resin transfer molding (VARTM). A highly permeable layer in multi-layered preform has an important role in improvement of the flow advancement. In this study, a multi-layered preform which consists of three layers is employed. Radial flow experiment is carried out for the multi-layered preform. A new analytic model for advancement of flow front is proposed and effective permeability is defined. The effective permeability for the multi-layered preform is obtained analytically and compared with experimental results. Compaction test is performed to determine the exact fiber volume traction of each layer in the multi-layered preform. Transverse permeability employed in modeling is measured experimentally unlike the previous studies. Accurate prediction of flow advancement is of great use for saving the processing time and enhancing product properties of the final part.

Three-Dimensional Mold Filling Simulation for Multi-layered Preform in Resin Transfer Molding (다층 예비성형체에 대한 삼차원 충진해석)

  • Yang, Mei;Song, Young-Seok;Youn, Jae-Roun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.137-140
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    • 2005
  • Resin transfer molding (RTM) is one of the most popular processes for producing fiber reinforced polymer composites. In the manufacture of complex thick composite structures, analysis on flow front advancement on the resin impregnating the multi-layered fiber preform is helpful for the optimization of the process. In this study, three-dimensional mold filling simulation of RTM is carried out by using CVFEM (Control Volume Finite Element Method). On the assumption of isothermal flow of Newtonian fluid, Darcy’s law and continuity equation are used as governing equations. Different permeability tensors employed in each layer are obtained by experiments. Numerically predicted flow front is compared with experimental one in order to validate the numerical results. Flow simulations are conducted in the two mold geometries, rectangular plate and hollow cylinder. Permeability tensor of each layer preform in Cartesian coordinate system is transformed to cylinder coordinates system so that the flow within the multi-layered preforms of the hollow cylinder can be calculated exactly. Our emphasis is on the three dimensional flow analysis for circular three-dimensional braided preform, which shows outstanding mechanical properties such as high impact strength and toughness compared with other conventional two-dimensional laminar-structured preforms.

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Impact Absorption Performance of Multi-layered Composite Structures based on Material-Structure Optimization (소재-구조 최적화 기반 다층-복합재료구조 충격흡수성능)

  • Kim, Byung-Jo;Kim, Tae-Won
    • Composites Research
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    • v.22 no.3
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    • pp.66-73
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    • 2009
  • Total thickness, areal density and mass moment of inertia of materials are important material factors for structural characteristics. In this work, a material-structural optimization was performed up to the maximum ballistic limit of multi-layered composite structures under high impact velocity followed by the investigation of the influence of these factors on an impact absorption performance. A unified model combined with Florence's and Awerbuch-Bonder's models was used in optimizing the multi-layered composite structure consisting of CMC, rubber, aluminum and Al-foam. Total thickness, areal density and mass moment of inertia were used for the optimization constraint. As shown in the results, the ballistic limit determined from a newly developed unified model was closely similar to the finite clement analysis. Additionally, the ballistic limit and impact absorption energy obtained by the optimized structure were improved approximately 16.8% and 26.7%, respectively comparing with a not optimized multi-layered structure.

Bending Analysis of Anisotropic Sandwich Plates with Multi-layered Laminated Composite faces (다적층 복합면재를 갖는 비등방성 샌드위치판의 휨해석)

  • Ji, Hyo-Seon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.4
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    • pp.17-26
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    • 2012
  • This study presents a governing equations of bending behavior of anisotropic sandwich plates with multi-layered laminated composite faces. Based on zig-zag models for through thickness deformations, the shear deformation of composite faces is included. All edges of plate are assumed to be simply supported. Results of the bending analysis under lateral loads are presented for the influence of various lay up sequences of antisymmetric angle-ply laminated faces. The accuracy of the approach is ascertained by comparing solutions from the sandwich plates theory with composite faces to the laminated plates theory. Since the present analysis considers the bending stiffness of the core and also the transverse shear deformations of the laminated faces, the proposed method showed higher than that calculated according to the general laminated plates theory. The information presented might be useful to design sandwich plates structure with polymer matrix composite faces.

Reduction of Residual Stresses in Thick-Walled Composite Tubes (두꺼운 벽을 갖는 복합재료 튜브의 잔류응력 저감 연구)

  • 신의섭;정성남
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.176-179
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    • 2003
  • This paper deals with the optimum design of thick-walled multi-layered composite tubes by minimizing the process-induced residual stresses under some constraints of structural stiffnesses. An analytic model based on quasi-static thermoelasticity is adopted for the calculation of the residual stresses in the multi-layered composite tubes. The numerical results of optimization show that, in the case of cross-ply CFRP tubes, the residual stresses can be reduced to a certain level by controlling ply thicknesses. However, the optimized tubes may be susceptible to cracking because the transverse residual stress is still large in a strength-based sense. To further suppress the residual stresses, the effects of stacking sequence, wall thickness and axial pretension on the optimum solutions are examined.

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Buckling analysis of composite plates using differential quadrature method (DQM)

  • Darvizeh, M.;Darvizeh, A.;Sharma, C.B.
    • Steel and Composite Structures
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    • v.2 no.2
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    • pp.99-112
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    • 2002
  • The differential quadrature method (DQM) is a numerical technique of rather recent origin, which by its continually increasing applications in different problems of engineering, is a competing alternative to the conventional numerical techniques for the solution of initial and boundary value problems. The work of this paper concerns the application of the DQM in the area of the buckling of multi layered orthotropic composite plates with various boundary conditions the buckling of multi layered composite plates with constant and variable thickness under axial compressive static loading is considered. The effects of fiber orientation and boundary conditions on static behavior of composite plates are presented. The comparison of results from the present method and those obtained from NISA II software shows the accuracy and reliability of this method.