• Title/Summary/Keyword: Multi-Stage process

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Performance of A Three-Stage Condensation Heat Pump

  • Lee, Yoon-Hak;Jung, Dong-Soo;Kim, Chong-Bo
    • International Journal of Air-Conditioning and Refrigeration
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    • v.7
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    • pp.55-68
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    • 1999
  • In this study, computer simulation programs were developed for single-stage, two-stage, and three-stage condensation heat pumps and their performance with CFC11, HCFC123, HCFC141b was examined under the same external conditions. The results showed that the coefficient of performance(COP) of an optimized 'non-split type' three-stage condensation heat pump is 25-42% higher than that of a conventional single-stage heat pump. The increase in COP, however, differed among the fluids tested. The improvement in COP is largely due to the decrease in average LMTDs in condensers, which results in the decrease in thermodynamic irreversibility in heat exchange process. For the three-stage heat pump, the highest COP is achieved when the total condenser area is evenly distributed among the three condensers. For the two-stage heat pump, however, the optimum distribution of the total condenser area varies with an individual working fluid. For the three-stage system, 'splitting the condenser cooling water'for the use of intermediate and high pressure subcoolers helps increase the COP further. When the individual cooling water entering the intermediate and high pressure subcoolers is roughly 10% of the total condenser cooling water, the maximum COP is achieved showing roughly an 11% increase in COP as compared to that of the 'non-split type' heat pump.

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Changes of Carbohydrate Composition and Enzyme Adsorption on the Hydrolysis of Steam Exploded Wood by Cellulase (Cellulase에 의한 폭쇄재의 가수분해에 있어서 탄수화물조성 및 효소흡착량 변화)

  • Yang, Jae-Kyung;Kim, Chul-Hwan
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.4
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    • pp.67-78
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    • 2001
  • Two species(Quercus mongolica, populus euramericana) of hardwood chips were subjected to steam explosion 25 kg/$cm^2$, for 6 min. The exploded woods were treated by the single or multi-stage chemical process with sodium hydroxide, sodium hypochlorite and sodium chlorite. The multi-stage treatment of exploded wood can be successfully removed lignin. Enzymatic hydrolysis rate of substrate varied from 25% for exploded wood to about 80% for the multi-chemical treated exploded wood. The enzymatic susceptibility was different among wood species. The multi chemical treatment of the exploded wood resulted in the high rate of glucose in the enzymatic hydrolyzate. Cellulase adsorption increased at high lignin content of substrates, while crystallinity, pore area and specific surface area of substrates did not affected enzyme adsorption. According to the proposed pretreatment and saccharification process in this study, it can be acquired about 37~40 kg of glucose from 100 kg of hardwood.

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Multistage Cold Forging Process Design of Al6082 Considering Forming Limit (Al6082의 가공한계를 고려한 냉간단조 공정설계)

  • Ann, Ku-Hee;Kang, Jong-Hun;Heo, Su-Jin;Shin, Tae-soo;Cho, Hae-Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.93-99
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    • 2020
  • Recently, as the weight reduction of vehicles has been actively progressed, parts developed using aluminum 60XX series from existing steel materials are increasing. In this paper, the bushing used for the front frame rail, which is one of the parts for fixing engines and other parts in automobiles, was changed to an aluminum material of the Al60XX series, and it was intended to be produced by applying of cold forging method. The bushing is a part that secures the engine frame, and in order to produce it by cold forging, the molding limit is predicted through process design, and a multi-stage process is designed through finite element analysis. In addition, in order to verify the feasibility of the designed forging process, the limits of the multi-step process were verified based on the Cockcroft Latham theory, and the crack and overlap of the actual forging work were predicted and improved.

A Study on the Decision For the Process Improvement Alternatives to Reduce the Fraction Defective (불량률(不良率) 감소(減少)를 위한 공정개선대안(工程改善對案) 결정(決定)에 관한 연구(硏究))

  • Lee, Do-Gyeong;Jo, Jin-Hyeong
    • Journal of Korean Society for Quality Management
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    • v.17 no.2
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    • pp.47-54
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    • 1989
  • This study is concerned with the reduction of fraction defective for quality improvement model in manufacturing system. For the methodology, a heuristic method for the selection of alternatives of process improvement is introduced for quality improvement and cost problem subject to cost constraints. This study suggests a model for selecting fraction defective reduction alternatives in multi-stage manufacturing system and a numerical example is presented.

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A Design of Wide Input Range Multi-mode Rectifier for Wireless Power Transfer System (넓은 입력 범위를 갖는 무선 전력 전송용 다중 모드 정류기 설계)

  • Choi, Young-Su;Lee, Kang-Yoon
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.49 no.4
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    • pp.34-42
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    • 2012
  • In this paper, a wide-input range CMOS multi-mode rectifier for wireless power transfer system is presented. The output voltage of multi-mode rectifier is sensed by comparator and switches are controlled based on it. The mode of multi-mode rectifier is automatically selected by the switches among full-wave rectifier, 1-stage voltage multiplier and 2-stage voltage multiplier. In full-wave rectifier mode, the rectified output DC voltage ranges from 9 V to 19 V for a input AC voltage from 10 V to 20 V. However, the input-range of the multi-mode rectifier is more improved than that of the conventional full-wave rectifier by 5V, so the rectified output DC voltage ranges from 7.5 V to 19 V for a input AC voltage from 5 V to 20 V. The power conversion efficiency of the multi-mode rectifier is 94 % in full-wave rectifier mode. The proposed multi-mode rectifier is fabricated in a $0.35{\mu}m$ CMOS process with an active area of $2500{\mu}m{\times}1750{\mu}m$.

Optimal Design Space Exploration of Multi-core Architecture for Real-time Lane Detection Algorithm (실시간 차선인식 알고리즘을 위한 최적의 멀티코어 아키텍처 디자인 공간 탐색)

  • Jeong, Inkyu;Kim, Jongmyon
    • Asia-pacific Journal of Multimedia Services Convergent with Art, Humanities, and Sociology
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    • v.7 no.3
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    • pp.339-349
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    • 2017
  • This paper proposes a four-stage algorithm for detecting lanes on a driving car. In the first stage, it extracts region of interests in an image. In the second stage, it employs a median filter to remove noise. In the third stage, a binary algorithm is used to classify two classes of backgrond and foreground of an input image. Finally, an image erosion algorithm is utilized to obtain clear lanes by removing noises and edges remained after the binary process. However, the proposed lane detection algorithm requires high computational time. To address this issue, this paper presents a parallel implementation of a real-time line detection algorithm on a multi-core architecture. In addition, we implement and simulate 8 different processing element (PE) architectures to select an optimal PE architecture for the target application. Experimental results indicate that 40×40 PE architecture show the best performance, energy efficiency and area efficiency.

Study on Multi-stage Hot Forming of A6061 Aluminum Alloy (A6061 알루미늄 합금의 다단 열간성형에 관한 연구)

  • R. H. Kim;M. H. Oh;Y. S. Jeong;S. M. Son;M. Y. Lee;J. H. Kim
    • Transactions of Materials Processing
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    • v.33 no.3
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    • pp.161-168
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    • 2024
  • Aluminum alloy sheets, compared to conventional steel sheets, face challenges in press forming due to their lower elongation. To enhance their formability, extensive research has focused on forming technologies at elevated temperatures, specifically warm forming at around 300℃ and hot forming at approximately 500℃. This study proposes that the formability of aluminum alloy sheets can be significantly enhanced using a multi-stage hot forming technique. The research also investigates whether the strength of the A6061 aluminum alloy, known for its precipitation hardening, can be maintained when formed below the precipitate solid solution temperature. In the experiments, the A6061-T6 sheet underwent heating and rapid cooling between 250 and 500℃. The mechanical properties were evaluated at each stage of the process. The findings revealed that when the initial heat treatment was below 350℃, the strength of the material remained unchanged. However, at temperatures above 400℃, there was a noticeable decrease in strength coupled with an increase in elongation. Conversely, when the secondary heat treatment was conducted at temperatures of 350℃ or lower, the strength remained comparable to that of the initial heat treated material. However, at higher temperatures, a reduction in strength and an increase in elongation were observed.

Finite Element Analysis on the Cold Forging Process of the Unified Universal Shaft Joint for the Automobile (자동차용 일체형 유니버셜 샤프트 조인트의 냉간단조 공정 유한요소해석)

  • Kwon, Hyuk-Hong;Song, Seung-Eun;Kim, Oh-Seung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.582-588
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    • 2011
  • This study was aimed at the design of the dies for the unified shaft joint using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'Eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

Joining of Multi Nodes of a Titanium Bicycle by the Superplastic Hydroforming and Diffusion Bonding Technology (티타늄 자전거의 다중 조인트 접합을 위한 초소성 하이드로포밍과 확산 접합 기술)

  • Yoo, Y.H.;Lee, S.Y.
    • Transactions of Materials Processing
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    • v.28 no.1
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    • pp.15-20
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    • 2019
  • The superplastic forming/diffusion bonding process has been developed to fabricate a core frame structure with joint nodes out of tubes, for the development of a titanium high performance bicycle. The hydroforming process has been applied for bulging of a tube in the superplastic condition before, and during the diffusion bonding process. In this experiment, a commercial Ti-3Al-2.5V tube was selected as raw material for the study. The forming experiment has been performed using a servo-hydraulic press with a capacity of 200 ton. Next, nitrogen gas was used to acquire necessary pressure for the bulging and bonding of the tubes to fabricate the joint nodes. The pertinent processing temperature was $870^{\circ}C$ for the superplastic hydroforming/diffusion bonding (SHF/DB) process, using the Ti-3Al-2.5V tube. The bonding quality and the progress of bulging and diffusion bonding have been observed by the investigation of the joining interfaces at the cross section of the joint structure. The control of the nitrogen pressure throughout the SHF/DB process, was an important factor to avoid any significant defects in the joint structure. The whole progress stage of the diffusion bonding could be observed at a joint interface. A core structure with 5 joint nodes to manufacture a titanium bicycle could be obtained in a SHF/DB process.

Analysis of Hydraulic Fracture Geometry by Considering Stress Shadow Effect during Multi-stage Hydraulic Fracturing in Shale Formation (셰일저류층의 다단계 수압파쇄에서 응력그림자 효과를 고려한 균열형태 분석)

  • Yoo, Jeong-min;Park, Hyemin;Wang, Jihoon;Sung, Wonmo
    • Journal of the Korean Institute of Gas
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    • v.25 no.1
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    • pp.20-29
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    • 2021
  • During multi-stage fracturing in a low permeable shale formation, stress interference occurs between the stages which is called the "stress shadow effect(SSE)". The effect may alter the fracture propagation direction and induce ununiform geometry. In this study, the stress shadow effect on the hydraulic fracture geometry and the well productivity were investigated by the commercial full-3D fracture model, GOHFER. In a homogeneous reservoir model, a multi-stage fracturing process was performed with or without the SSE. In addition, the fracturing was performed on two shale reservoirs with different geomechanical properties(Young's modulus and Poisson's ratio) to analyze the stress shadow effect. In the simulation results, the stress change caused by the fracture created in the previous stage switched the maximum/minimum horizontal stress and the lower productivity L-direction fracture was more dominating over the T-direction fracture. Since the Marcellus shale is more brittle than more dominating over the T-direction fracture. Since the Marcellus shale is more brittle than the relatively ductile Eagle Ford shale, the fracture width in the former was developed thicker, resulting in the larger fracture volume. And the Marcellus shale's Young's modulus is low, the stress effect is less significant than the Eagle Ford shale in the stage 2. The stress shadow effect strongly depends on not only the spacing between fractures but also the geomechanical properties. Therefore, the stress shadow effect needs to be taken into account for more accurate analysis of the fracture geometry and for more reliable prediction of the well productivity.