• Design & Manufacturing
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• 제6권1호
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• pp.45-51
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• 2012

The main goal of this paper is to establish an interference tolerance for determining optimal amount of clearance in the shaft-bearing system supported by radial ball bearings. The 2-D frictional contact model was employed for the FE analysis between the shaft and the inner raceway. Several examples were simulated using different material properties for the solid shaft. Efforts were focused on the deformation applied in the radial direction to select suitable bearings. The analysis results showed that the initial axial preload applied on the bearings plays a significant role to reduce bearing fatigue life. The proposed design parameters obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft diameter ratio. This analysis can also be used to calculate the optimal initial radial clearance in order to obtain a shaft-bearing system design for high accuracy and long life.

• Journal of Advanced Marine Engineering and Technology
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• 제13권3호
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• pp.37-47
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• 1989

A calcuation method of the temperature distribution for various shape due to the constant heat input is studied in this paper. So far, the method of try and error is carring out on the mould design. The reason of adopting this method is due to hardly estimate the cooling system in the mould base. As above description, the most part of the mould is supposed as a rectangular, cylinderical and triangular shape and made a governing equation of heat transfer and solved it to numerical analysis by finite-difference method(central- difference). After that in order to confirm that the temperatures are measured on different shape specimens from the part of frequent usage of which are carbon, crome-molybden, tool and stainless steel those were compared with the results of calculations presented in this paper.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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• pp.141-146
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• 2005

In the present study, the characteristic of warpage and flow balance for family mould, which is able to mold parts with different shapes in a mold, is considered. To obtain an optimal gate and runner system, plastic injection molding analysis with commercial code is performed. Design and manufacturing of family mould is then carried out on the basis of this computer aided engineering result. Flow balance and warpage comparisons between experiment and numerical analysis give good agreement with each other. However, it was shown that results of warpage measured by CMM was about $20\~55\%$ lower than those of numerical analysis.

• Journal of Mechanical Science and Technology
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• 제19권9호
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• pp.1773-1780
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• 2005

The process of mould design in the foundry industry has been based on the intuition and experience of foundry engineers and designers. To bring the industry to a more scientific basis the design process should be integrated with scientific analysis such as heat transfer. The production by foundry techniques is influenced by the geometry configuration, which affects the solidification conditions and subsequent cooling. Numerical simulation and/or experiments make possible the selection of adequate materials, reducing cycle times and minimizing production costs. The main propose of this work is to study the heat transfer phenomena in the mould considering the phase change of the cast-part. Due to complex geometry of the mould, a block unstructured grid and a generalized curvilinear formulation engaged with the finite volume method is described and applied. Two types of boundary conditions, diffusive and Newtonian, are used and compared. The developed numerical code is tested in real case and the main results are compared with experimental data. The results showed that the solidification time is about 6 seconds for diffusive boundary conditions and 14.8 seconds for Newtonian boundary conditions. The use of the block unstructured grid in combination with a generalized curvilinear formulation works well with the finite volume method and allows the development of more efficient algorithms with better capacity to describe the part contours through a lesser number of elements.

• 한국기계가공학회지
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• 제11권3호
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• pp.1-6
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• 2012

This study is focused on simulation technology in injection molding process for plastic optic lenses. The CAE program, $3D-TIMON^{TM}$ is used for the injection molding simulation with O-PET resin material. The design for different gate shape and runner layout has been under review by CAE simulation results. Moreover, the prediction of birefringence and polarized light in injection molded optic lenses has been tested by the CAE Program. The simulation results have been expected to effectively use in the design of injection molding mould.

• Design & Manufacturing
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• 제6권2호
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• pp.17-23
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• 2012

In April 2010, the die and mould grand prix for university student was held in Osaka as a special event of Inter Mold Japan. The students from Korea, China, and Japan participated to demonstrate the design and manufacturing skill of die and mould. Based on the given product drawing of Test Work, progressive die should be designed and manufactured. Also, production of Test Work should be carried out. This study had been conducted to participate in the grand prix and to learn practical knowledge and experience from real die design and making. Test Work is made of SPCC and includes piercing, blanking, deep drawing and burring. From the analysis of product drawing, process planning and die design was carried out. Progressive die for Test Work was manufactured using CNC milling, grinding, wire-cutting and polishing. The production was successfully completed using mechanical press and product showed very good accuracy satisfying all dimensional tolerances.

• 한국BIM학회 논문집
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• 제9권3호
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• pp.8-18
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• 2019

Precast concrete manufacturing has proved economies of scale through the repetitive production by means of standardization, automation, and prefabrication. Advanced digital design and fabrication technologies can empower its benefits by enabling mass customization in the building design and construction. This study analyzed five case studies in terms of 1) design intent and background, 2) module development and facade construction, 3) integrated process among project stakeholder. This article has attempted to establish the following three points in conclusion: 1) Form generating digital design tools such as Rhino, CATIA, Generative Component, and Digital Project were implemented to produce parametric surface pattern and rationalization to maximize existing precast manufacturing benefits. Also, BIM program has been used to promote coordination and communication among engineering consultants and contractors, 2) In addition to traditional precast concrete materials, GFRC, RFP, brick cladding precast and 3D printed mould have been introduced to reduce the weight and cost and to comply the code from the zoning, seismic, and fireproof requirements, 3) Design-assist contract, design-assist financial support, and co-location measures have been introduced to facilitate collaboration between architect, fabricator, and contractor from the beginning of the project.

• Design & Manufacturing
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• 제6권2호
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• pp.42-47
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• 2012

The paper deals with an analysis of an extrusion process with a divided material flow in a combined radial - backward extrusion. We have discussed the influences of tool geometry such as punch nose angle, relative gap height, die corner radius on material flow and surface expansion into can and flange region. To analyse the process, numerical simulations by the FEM and experiment by physical modeling using Al alloy as a model material have been performed. Based on the results, the influence of fixed parameters on the distribution of divided material flow and surface expansion are obtained.

• 수산해양기술연구
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• 제40권2호
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• pp.126-131
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• 2004

On-machine automatic measuring software from 3-D solid modeler is generally applied to assess the functional performance of a final produce for computer numerical control (CNC) machine. Automatic measuring software may also be performed on individual components of CNC machine in which some functional aspect of the component must be examined and cannot be implicity determined by means of a mechanical inspection. The manufacturing specialist, combined with the appropriate software simulation, can not only create the commands to drive the virtual measuring but also can check for mistakes by viewing the computer graphics simulation of the tool cutting sequence.

• 한국CDE학회논문집
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• 제3권3호
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• pp.168-176
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• 1998

This paper deals with an application on the mould machining of air intake hose product by using 3-dimensional parametric modeling techniques. The detailed domain is the 3-dimensional product with similar shapes and different sizes which needs too much working time for preparation of modeling or machining due to making a trial and errors repeatedly. Decision making rules for selection of modeling order and technique, and for calculation of cutting conditions, and for determination of sequence and method concerning machining operations are required by interview of expert engineers in the field. The developed expert system of modeling and machining is programmed by using a user programming language under the CAD/CAM software of the Personal Designer. The developed system that aids a mould engineer who is working in the modeling and machining section which deal with air intake hose product provides strong and useful capabilities.