• Title/Summary/Keyword: Motion error analysis

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Analysis of radial error motion in a small-sized and high-speed spindle (소형-고속 스핀들의 반경방향 오차분석 방법)

  • 이응삼;이재하;양승한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.604-608
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    • 2004
  • In this paper, an efficient method is proposed to analyze the radial error of a miniaturized-high speed spindle system. Initially, a device is constructed for measuring the radial error motion using capacitance sensors. The capacitance sensors are placed perpendicular to the axis of the shaft and at 90o to each other. The spindle is rotated at high speed and the profile of the spindle is recorded. An algorithm is developed for analyzing the spindle data and determining the radial error of spindle. The present algorithm uses homogeneous transform matrix (HTM) method and iterative process for determining the radial error. The analysis procedure is performed for different speeds of the spindle. The data obtained from the present system and the results of evaluation are also presented in this paper. It is observed that this method is effective in determining and analyzing the spindle errors for high speed miniaturized spindle.

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Rotating Accuracy Analysis for Spindle with Angular Contact Ball Bearings (각 접촉 볼베어링 스핀들의 회전정밀도 분석)

  • Hwang, Jooho;Kim, Jung-Hwan;Shim, Jongyoup
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.735-739
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    • 2013
  • The error motion of a machine tool spindle directly affects the surface errors of machined parts. Spindle motion errors such as three translational motions and two rotational motions are undesirable. These are usually due to the imperfectness of bearings, stiffness of spindle, assembly errors, and external force or unbalance of rotors. The error motions of the spindle need to be reduced for achieving the desired performance. Therefore, the level of error motion needs to be estimated during the design and assembly process of the spindle. In this study, an estimation method for five degree-of-freedom (5 DOF) error motions for a spindle with an angular contact ball bearing is suggested. To estimate the error motions of the spindle, the waviness of the inner-race of bearings and an external force model were used as input data. The estimation model considers the geometric relationship and force equilibrium of the five DOFs. To calculate the error motions of the spindle, not only the imperfections of the shaft and bearings but also driving elements such as belt pulley and direct driving motor systems are considered.

Experimental Verification on a Motion Error Analysis Method of Hydrostatic Bearing Tables Using a Transfer Function

  • Park, Chun-Hong;Oh, Yoon-Jin;Lee, Chan-Hong;Joon hee Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.2
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    • pp.57-63
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    • 2003
  • A new method using a transfer function was proposed in the previous paper for analyzing motion errors of hydrostatic tables. The calculated motion errors by the new method, named as the transfer (unction method (TFM), were compared with the results by the conventional multi pad method, and the validity of the proposed method was theoretically verified. In this paper, the relationship between rail form error and motion errors of a hydrostatic table is examined theoretically in order to comprehand so-called 'the averaging effect of an oil film', and the characteristics of the motion errors in a hydrostatic table is tested. The tested hydrostatic table has three single-side pads in the vertical direction and three pairs of double-sides pads in the horizontal direction. The motion errors are tested for three rails which have different form errors. The experimental results are compared with the theoretical results calculated by the TFM, and both results show good agreement. From the results, it is shown that the TFM is very effective to analyze the motion errors of hydrostatic tables.

An acceleration transformation algorithm for strapdown inertial navigation system (스트랩다운 관성항법시스템의 가속도 변환 알고리즘)

  • 김광진;김정환;백양식
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1671-1674
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    • 1997
  • In tihs paper, an acceleratiion transformation algorithm which compensates the sculling error is proposed for strapdown inertial navigation system. The algorithm utilize the corss-product of the acceleromenter outputs and gyro outputs to keep the accuracy of the vehicle velocity under high frequency dynamic motion. From the error analysis of the algorithm, it is shown that the magnitude of estimation error is reduced by four orders.

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Analysis on the motion characteristics of surface XY aerostatic stage (평면 XY 공기정압 스테이지의 운동특성 분석)

  • 황주호;박천홍;이찬홍;김승우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.359-362
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    • 2003
  • The aerostatic stage. which is used in semiconductor process, is demanded higher velocity and more precise accuracy for higher productivity and integrated performance. So, in the case of XY stage, H type structure, which is designed two co-linear axis of guide-way, driving force in one surface, has advantage of velocity and accuracy compared to conventional tacked type XY stage. To analyze characteristics of H type aerostatic stage, H type aerostatic surface XY stage is made, which is driven by linear motor and detected position with precise optical linear scale. And, analyze characteristics of motion error, effect of angular motion on positioning accuracy error and effect of simultaneous control on variation of velocity.

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An Iterative Learning Control for the Precision Improvement of a CNC Machining center (CNC 머시닝센터의 정밀도 향상을 위한 반복학습제어)

  • 최종호;유경열;장태정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.38-44
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    • 1995
  • We made a counter to measure the output of motor encoders for the motion error analysis of a CNC machining center, and have measured the dynamic characteristics and the position errors experimentally. Especially, we measured the radius errors for different feedrates and different radii when the CNC machining center performed a circular interpolation. We have also used an iterative learning method to reduce the radius errors and stick motion errors generated by the CNC machining center performing a circular interpolation. The results show that the proposed learning scheme can reduce the radius error and stick motion error significantly. The reduction of errors becomes more pronounced for higher feedrate and smaller radius.

A Study on the Dynamic Analysis on the Cross Directional Register in Roll-to-roll e-Printing Systems (롤투롤 인쇄전자에서의 횡방향 레지스터 동적 특성 모델링)

  • Kang, Hyun-Kyoo;Ahn, Jin-Hyun;Lee, Chang-Woo;Shin, Kee-Hyun
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.61-65
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    • 2010
  • For the adaption of roll-to-roll printing method to the printed electronics, it is mandatory to increase the resolution of register errors. Therefore it is desired to derive the mathematical modeling of register error or to develop controller design. The cross direction register error was derived considering both lateral motion of moving web and transverse position of printing roll. The mathematical modeling was validated and the relationship between the lateral motion and register error was analyzed by numerical simulations in various operating conditions using multi-layer direct gravure printing machine. The results could be used for a design of the CD register in the multi-layer printing and the lateral motion caused by translation.

Study of Motion-induced Dose Error Caused by Irregular Tumor Motion in Helical Tomotherapy (나선형 토모테라피에서 불규칙적인 호흡으로 발생되는 움직임에 의한 선량 오차에 대한 연구)

  • Cho, Min-Seok;Kim, Tae-Ho;Kang, Seong-Hee;Kim, Dong-Su;Kim, Kyeong-Hyeon;Cheon, Geum Seong;Suh, Tae Suk
    • Progress in Medical Physics
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    • v.26 no.3
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    • pp.119-126
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    • 2015
  • The purpose of this study is to analyze motion-induced dose error generated by each tumor motion parameters of irregular tumor motion in helical tomotherapy. To understand the effect of the irregular tumor motion, a simple analytical model was simulated. Moving cases that has tumor motion were divided into a slightly irregular tumor motion case, a large irregular tumor motion case and a patient case. The slightly irregular tumor motion case was simulated with a variability of 10% in the tumor motion parameters of amplitude (amplitude case), period (period case), and baseline (baseline case), while the large irregular tumor motion case was simulated with a variability of 40%. In the phase case, the initial phase of the tumor motion was divided into end inhale, mid exhale, end exhale, and mid inhale; the simulated dose profiles for each case were compared. The patient case was also investigated to verify the motion-induced dose error in 'clinical-like' conditions. According to the simulation process, the dose profile was calculated. The moving case was compared with the static case that has no tumor motion. In the amplitude, period, baseline cases, the results show that the motion-induced dose error in the large irregular tumor motion case was larger than that in the slightly irregular tumor motion case or regular tumor motion case. Because the offset effect was inversely proportion to irregularity of tumor motion, offset effect was smaller in the large irregular tumor motion case than the slightly irregular tumor motion case or regular tumor motion case. In the phase case, the larger dose discrepancy was observed in the irregular tumor motion case than regular tumor motion case. A larger motion-induced dose error was also observed in the patient case than in the regular tumor motion case. This study analyzed motion-induced dose error as a function of each tumor motion parameters of irregular tumor motion during helical tomotherapy. The analysis showed that variability control of irregular tumor motion is important. We believe that the variability of irregular tumor motion can be reduced by using abdominal compression and respiratory training.