• 제목/요약/키워드: Molten salt corrosion

검색결과 62건 처리시간 0.102초

표면처리된 Ni-Cr계 합금의 FLiNaK 용융염 하에서의 고온 안정성 (Thermal stability of surface modified Ni-Cr-alloys in molten FLiNaK salt)

  • 조현;방광현;이태석;이병우
    • 한국결정성장학회지
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    • 제22권5호
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    • pp.227-232
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    • 2012
  • 차세대 원자력발전용 고온 열교환기 소재로 이용될 가능성이 높은 Ni-Cr계 고온합금인 Inconel 617과 Hastelloy X의 표면처리에 따른 FLiNaK(LiF-NaF-KF) 용융염 하에서의 고온물성에 대한 연구를 수행하였다. Inconel 617과 Hastelloy X기판 상에 각각 PVD인 arc discharge 및 sputtering법에 의해 TiAlN 및 $Al_2O_3$ 박막을 코팅 하였다. 이러한 표면처리가 이들 합금의 FLiNaK 용융염 하 고온 안정성에 미치는 영향에 대해 연구하였다. 용융염 하 Ni-Cr계 고온합금의 부식 원리를 이해하기 위해, 용융염 수송 loop에 사용 중 파단된 Inconel 파이프에 대한 미세구조 분석을 수행하였다. 표면처리 된 합금들을 $600^{\circ}C$ 용융염 내에서 열처리 하였으며, 열처리 전후 시편들에 대해 상형성, 미세구조 등 고온 물성 변화를 측정하였다. 연구결과 코팅되지 않은 경우 보다 TiAlN 및 $Al_2O_3$ 박막이 코팅된 소재에서 보다 우수한 고온 안정성을 보여주었다.

Water Sorption/Desorption Characteristics of Eutectic LiCl-KCl Salt-Occluded Zeolites

  • Harward, Allison;Gardner, Levi;Oldham, Claire M. Decker;Carlson, Krista;Yoo, Tae-Sic;Fredrickson, Guy;Patterson, Michael;Simpson, Michael F.
    • 방사성폐기물학회지
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    • 제20권3호
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    • pp.259-268
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    • 2022
  • Molten salt consisting primarily of eutectic LiCl-KCl is currently being used in electrorefiners in the Fuel Conditioning Facility at Idaho National Laboratory. Options are currently being evaluated for storing this salt outside of the argon atmosphere hot cell. The hygroscopic nature of eutectic LiCl-KCl makes is susceptible to deliquescence in air followed by extreme corrosion of metallic cannisters. In this study, the effect of occluding the salt into a zeolite on water sorption/desorption was tested. Two zeolites were investigated: Na-Y and zeolite 4A. Na-Y was ineffective at occluding a high percentage of the salt at either 10 or 20wt% loading. Zeolite-4A was effective at occluding the salt with high efficiency at both loading levels. Weight gain in salt occluded zeolite-4A (SOZ) from water sorption at 20% relative humidity and 40℃ was 17wt% for 10% SOZ and 10wt% for 20% SOZ. In both cases, neither deliquescence nor corrosion occurred over a period of 31 days. After hydration, most of the water could be driven off by heating the hydrated salt occluded zeolite to 530℃. However, some HCl forms during dehydration due to salt hydrolysis. Over a wide range of temperatures (320-700℃) and ramp rates (5, 10, and 20℃ min-1), HCl formation was no more than 0.6% of the Cl- in the original salt.

Al 확산피복층의 고온 내식성에 미치는 후열처리와 B첨가의 영향 (Effect of the Heat treatment and Boron on the Hot Corrosion Resistance of the Al Diffusion Coating)

  • 김태원;윤재홍;이재현;김현수;변응선
    • 한국표면공학회지
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    • 제32권1호
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    • pp.67-77
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    • 1999
  • The Ni base superalloy Mar-M247 substrate was aluminized or aluminized after boronizing by the pack cementation under Ar atmosphere. The hot corrosion resistance and after-heat-treatment effect of aluminized specimens were studied by the cyclic hot corrosion test in $Na_2SO_4$-NaCl molten salt. XRD analysis showed that the $Ni_2Al_3$ phase was formed between the coated layer and substrate below 1273K but the NiAl phase above 1273K. The peak of the NiAl phase was developed after heat treatment. Corrosion test showed that corrosion resistance of the specimen with the NiAl phase was better than that with the $Ni_2Al_3$ phase. Corrosion resistance could be improved by heat treatment to form ductile NiAl phase, where cracks were not formed by thermal shock on coating layer. Moreover, it appeared that heat treatment played a role to improve corrosion resistance of Al diffusion coating above 1273K. The existence of boron in the Al diffusion coating layer obstructed outwared diffusion of Cr from the substrate, and it influenced on corrosion resistance of the coating layer by weakening adherence of the oxide scale.

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물분해용 Fe2O3/Na2Ti6O13/FTO 박막 제조 및 특성평가 (Fabrication and (Photo)Electrochemical Properties of Fe2O3/Na2Ti6O13/FTO Films for Water Splitting Process)

  • 윤강섭;구혜경;강우승;김선재
    • Corrosion Science and Technology
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    • 제11권2호
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    • pp.65-69
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    • 2012
  • One dimensional(1D) $Na_2Ti_6O_{13}$ nanorods with 70 nm in diameter was synthesized by a molten salt method. Using the synthesized nanorods, about 750 nm thick $Na_2Ti_6O_{13}$ film was coated on Fluorine-doped tin oxide(FTO) glasss substrate by the Layer-by-layer self-assembly(LBL-SA) method in which a repetitive self-assembling of ions containing an opposite electric charge in an aqueous solution was utilized. Using the Kubelka-Munk function, the band gap energy of the 1D-$Na_2Ti_6O_{13}$ nanorods was nalyzed to be 3.5 eV. On the other hand, the band gap energy of the $Na_2Ti_6O_{13}$ film coated on FTO was found to be a reduced value of 2.9 eV, resulting from the nano-scale and high porosity of the film processed by LBL-SA method, which was favorable for the photo absorption capability. A significant improvement of photocurrent and onset voltage was observed with the $Na_2Ti_6O_{13}$ film incorporated into the conventional $Fe_2O_3$ photoelectrode: the photocurrent increased from 0.25 to 0.82 mA/$cm^2$, the onset voltage decreased from 0.95 to 0.78 V.

MCFC용 wet-seal부의 내식성 향상을 위한 NiAl/Y 피복 공정에 관한 연구 (NiAl/Y Coating Process for Corrosion Resistance of Wet-seal area in MCFC)

  • 최재웅;강성군;송상빈;황응림
    • 한국재료학회지
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    • 제11권8호
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    • pp.666-670
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    • 2001
  • 용융탄산염 연료전지(MCFC)의 상용화에 있어서 가장 큰 문제점으로 지적되고 있는 분리판 wet-seal부의 내식성 향상을 위해 AISI 316L 스테인레스강에 Ni은 전기도금법으로, Y과 Al은 e-beam PVD법으로 피복하여 Ni/Y/Al충을 형성시켰다.$ 800^{\circ}C$ 환원분위기에서 5시간의 열처리를 통해 NiAlY 합금층을 얻을 수 있었으며, 그 후 $650^{\circ}C$ 용융탄산염내에서 as-received AISI 316L 스테인레스강과 200시간의 침지실험을 퉁해 내식성이 비교.평가되었다. SEM/EDS를 통한 단면 관찰 결과, Y의 첨가에 의해 치밀한 산화막을 형성하여 분리판 wet-seal부의 내식성을 향상시킬 수 있었다.

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내열강의 고온부식특성에 대한 크롬함량의 영향 (Hot Corrosion Properties of Heat Resistant Chrome Steels)

  • 이한상;정진성;유근봉;김의현
    • 대한금속재료학회지
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    • 제48권4호
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    • pp.277-288
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    • 2010
  • The hot corrosion properties of heat-resistant steels were investigated in an oxidation atmosphere including artificial ash and sulfur dioxide. The heat-resistant steels of T22, T92, T122, T347HFG, Super304H and HR3C were evaluated at 620, 670 and $720^{\circ}C$ for 400 hours. The relationship between the corrosion rate and the temperature followed a bell-shaped curve with a peak rate at around $670^{\circ}C$. The corrosion rates showed a decreasing tendency as the chrome contents of these steels increased from 2.15 wt.% to 24.5 wt.%, and austenitic steels had a lower corrosion rate than ferritic steels. Sulfidation by $SO_2$ as well as molten salt corrosion also had an effect on the total corrosion rate, especially showing an increase in the corrosion rate in ferritic steels. Regardless of the chrome content in the steels and irrespective of the test temperature, the corrosion scale was composed of an outer oxide and an artificial ash mixed layer, a middle oxide layer and inner sulfide, and a mixed oxide layer. As the chrome content increased, the proportion of chrome oxide in the corrosion scale increased. Before spalling of the corrosion scale, voids and cracks were initiated in the sulfide and the mixed oxide layer or at the interface with the substrate.

터보불로워 용 회전체 주축 소재의 마찰, 마모 및 부식 저항 향상을 위한 WC-metal 분말의 초고속화염용사코팅 (HVOF spray coating of WC-metal powder for the improvement of friction, wear and corrosion resistance of magnetic bearing shaft material of turbo blower)

  • 주윤곤;윤재홍;조동율;천희곤
    • Corrosion Science and Technology
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    • 제12권1호
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    • pp.7-11
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    • 2013
  • High velocity oxy-fuel (HVOF) spray coating of WC-metal powder (powder) was carried out to improve the resistances of friction, wear and corrosion of magnetic bearing shaft material Inconel718 (In718) of turbo blower. A micron sized WC-metal powder (86.5% WC, 9.5% Co 4% Cr) was coated onto In718 surface using HVOF thermal spraying. During the spraying, the binder metals and alloy such as Co, Cr and Co-Cr alloy were molten and a small portion of WC particles were partially decomposed to $W_2C$ and free carbon at above its decomposition temperature of $1250^{\circ}C$. The free carbon and excessively sprayed oxygen formed carbon oxide gases, resulting a porous coating of porosity of $2.2{\pm}0.3%$. The surface hardness of substrate increased approximately three times from 400 Hv of In718 to $1260{\pm}30Hv$ of the coating The friction coefficients of the coating were approximately $0.33{\pm}0.03$ at $25^{\circ}C$ and $0.26{\pm}0.03$ at $450^{\circ}C$. These values were smaller than those of In718 substrate at both temperatures due to the lubrication from the free carbon and the cobalt oxide debris. The corrosion resistance of the coating was higher than that of In718 both in salt water of 3.5% NaCl and acid of 1 M HCl solutions, on the contrary, it was lower in base solution of 1 M NaOH. According to this study, the HVOF WC-metal powder coating is recommended for the durability improvement of magnetic bearing shaft of turbo blower.

Li/Na계 용융탄산염에 대한 스테인레스강의 부식에 미치는 온도와 ${CO_2}/{O_2$ 분압의 영향 (Effects of Temperature and Partial Pressure of ${CO_2}/{O_2$ on Corrosion Behavior of Stainless Steel in Molten Li/Na Carbonate Salt)

  • 황응림;하흥용;임태훈;홍성안
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 1999년도 춘계 학술발표회 논문집
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    • pp.225-228
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    • 1999
  • MCFC의 장수명화를 위해 기존의 Li$_2$CO$_3$-K$_2$CO$_3$계 전해질을 Li$_2$CO$_3$-$Na_2$CO$_3$계 용융탄산염으로 대체함으로써, 전지 수명을 단축시키는 NiO의 용출을 억제하고자하는 연구가 진행중에 있다. 이러한 대체 Li$_2$CO$_3$-$Na_2$CO$_3$ 전해질은 실제 전지에서 사용되고 있는 분리판 재료인 스테인레스강의 안정성에도 기존의 Li$_2$CO$_3$-K$_2$CO$_3$ 혼합염과는 다른 경향을 보이는 것으로 알려져 있다.(중략)

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내열복합코팅 NiCrAlY/(ZrO2-CeO2-Y2O3)의 용융염 부식 (Hot Corrosion of NiCrAlY/(ZrO2-CeO2-Y2O3) Composite Coatings in Molten Salt)

  • 이재호;이동복
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2013년도 춘계학술대회 논문집
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    • pp.116-116
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    • 2013
  • (Ni-22Cr-10Al-1Y)와 ($ZrO_2-25CeO_2-2.5Y_2O_3$)로 구성되는 금속/세라믹 복합코팅을 대기용사(ASP; air plasma spay)으로 철 기판위에 1:3, 2:2, 3:1의 무게비로 혼합하여 제조하였다. 용사된 코팅은 금속이영지역과 세라믹잉여지역으로 구별되고, 용사중에 NiCrAlY중의 Al이 선택적으로 산화되어 Al2O3가 계면에 존재하였다. 복합코팅은 $NaCl-Na_2SO_4$ 용융염에서 $800{\sim}900^{\circ}C$, 50시간 동안 부식실험을 실시하였다. 부식생성물은 NiO, $Cr_2O_3$, ${\alpha}-Al_2O_3$가 생성되는데, 부식이 진행되면서 용해되었다. 용융염 부식이 진행되는 동안에 Cr, Al이 외방확산하였고, Na, Cl, S는 내부로 확산되었다. 시간 및 온도뿐만 아니라 금속의 양이 증가할수록 코팅의 내식성은 저하되었다.

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