• Title/Summary/Keyword: Molten Carbonate Fuel Cell Plant

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The Ejector Design and Test for 5kW Molten Carbonate Fuel Cell (75kW 용융탄산염 연료전지 시스템의 MBOP 개발)

  • Kim, Beom-Joo;Kim, Do-Hyung;Lee, Jung-Hyun;Kang, Seung-Won;Lim, Hee-Chun
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.353-356
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    • 2009
  • A pivotal mechanical balance of plant for 75kW class molten carbonate fuel cells comprise of a catalytic burner and an ejector which has been designed and tested in KEPRI(Korea Electric Power Research Institute). The catalytic burner, which oxidizes residual fuel in the anode tail gas, was operated at several conditions. Some problems arose due to local overheating or auto-ignition, which could limit the catalyst life. The catalytic burner was designed by considering both gas mixing and gas velocity. Test results showed that the temperature distribution is very uniform. In addition, an ejector is a fluid machinery to be utilized for mixing fluids, maintaining vacuum, and transporting them. The ejector is placed at mixing point between the anode off gas and the cathode off gas or the fresh air Several ejectors were designed and tested to form a suction on the fuel tail gas and balance the differential pressures between anode and cathode over a range of operating conditions. The tests showed that the design of the nozzle and throat played an important role in balancing the anode tail and cathode inlet gas pressures. The 75kW MCFC system built in our ejector and catalytic burner was successfully operated from Novembe, 2008 to April, 2009. It recorded the voltage of 104V at the current of 754A and reached the maximum generating power of 78.5kW DC. The results for both stand-alone and integration into another balance of plant are discussed.

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Demonstration of MCFC Power Plant on Fuels (연료에 따른 MCFC발전 실증연구)

  • Lee, Jong-Gyu;Jun, Jae-Ho;Park, Kyu-Ho;Choi, Doo-Sung;Park, Jae-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.117-120
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    • 2007
  • Fuel cells are currently attracting tremendous interest because of their huge potential in stationary applications, in terms of substantiality of our energy use. They also offer environmental advantages, combining significantly higher efficiency with very much lower emission of SOx, NOx, and residual hydrocarbons, and significantly reduced $CO_{2}$ emissions compared to conventional power generation. The molten carbonate fuel cell (MCFC) was introduced from Fuel Cell Energy(FCE), which the one MCFC was operating by LNG and the other was operating by ADG. The ADG contains normally CH4, CO2 and various impurities such as sulfur compounds and siloxanes. Using the ADG as a fuel, MCFC have the potential to provide significant environmental and economic benefits. However, such impurities would be harmful to fuel cells. In this work, a purification process for the ADG was designed and installed in order to utilize the gas as a fuel for MCFC.

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Simulation and Control of the Molten Carbonate System using Aspen $Dynamics^{TM}$ and ACM (Aspen $Dynamics^{TM}$와 ACM을 이용한 용융탄산염 연료전지 시스템의 모사 및 제어)

  • Jeon, Kyoung Yein;Kwak, Ha Yeon;Kyung, Ji Hyun;Yoo, Ahrim;Lee, Tae Won;Lee, Gi Pung;Moon, Kil Ho;Yang, Dae Ryook
    • Korean Chemical Engineering Research
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    • v.49 no.4
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    • pp.423-431
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    • 2011
  • Recentincreasing awareness of the environmental damage caused by the $CO_2$ emission of fossil fuelsstimulated the interest in alternative and renewable sources of energy. Fuel cell is a representative example of hydrogen energy utilization. In this study, Molten Carbonate Fuel Cell system is simulated by using $Aspen^{TM}$. Stack model is consisted of equilibrium reaction equations using $ACM^{TM}$(Aspen Custom Modeler). Balance of process of fuel cell system is developed in Aspen $Plus^{TM}$ and simulated at steady-state. Analysis of performance of the system is carried out by using sensitivity analysis tool with main operating parameters such as current density, S/C ratio, and fuel utilization and recycle ratio.In Aspen $Dynamics^{TM}$, dynamics of MCFC system is simulated with PID control loops. From the simulation, we proposed operation range which generated maximum power and efficiency in MCFC power plant.

The Results of the 125 kW External Reforming Type MCFC Stack Operation (125kW 외부개질 용융탄산염 연료전지(ER MCFC) 스택 운전)

  • Lee, Jung-Hyun;Kim, Beom-Joo;Kim, Do-Hyeong;Kang, Seung-Won;Kim, Eui-Hwan;Lim, Hee-Chun
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.5
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    • pp.419-424
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    • 2010
  • The 125kW external reforming (ER) type molten carbonate fuel cell (MCFC) system for developing a commercial prototype has been operated at Boryeong thermal power plant site since the end of 2009. The system consists of 125kW stack with $10,000 cm^2$ effective area, mechanical balance of plant (MBOP) with anode recycle system, and electrical balance of plant (EBOP). The 125kW MCFC stack installed in December, 2009 has been operated from January, 2010 after 20 days pre-treatment. The stack open circuit voltage (OCV) was 214V at initial load operation, which approaches the thermodynamically theoretical voltage. The stack voltage remained stable range from 160V to 180V at the maximum generating power of 120 kW DC. The stack has been operated for 3,270 hours and operated at rated power for 1,200 hours.

System Development of a 100 kW Molten Carbonate Fuel Cell IV(System commisioning for operation (100 kW급 용융탄산염 연료전지 시스템 개발 IV(MCFC 시스템 시운전))

  • Lim, Hee-Chun;Ahn, Kyo-Sang
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1681-1683
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    • 2005
  • The molten carbonate fuel tell(MCFC) is endowed with the high potential especially in future electric power generation industry by its own outstanding characteristics. KEPCO(KEPRI) started a 100 kW MCFC system development program in 1993 and has been executed 100kW system develpilot plant successfully completed first phaseopment by 2005 on the basis of successful results of 25kW system development. In this program, the components and mechanical structure for 100 kW stack and system construction were completed on last year and now system pre-commissioning was being executed. A 100 kW MCFC power plant was constructed at the site of Boryeong Thermal Power Plant. A 100 kW MCFC system has characterized as a high pressure operation mode, $CO_2$ recycle, and externally reforming power generation system. The 100 kW MCFC system consisted with stacks which was made by two 50 kW sub-stacks, 90 cells with 6,000 cm2 active area and BOP including a reformer, a recycle blower, a catalytic burner, an inverter, and etc. The system will be operated under 3 atm pressure condition and expected to last over 5,000 hours by the end of this year.

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An Intelligent Control Method for Optimal Operation of a Fuel Cell Power System (연료전지 발전 시스템의 최적운전을 위한 지능제어 기법)

  • Hwang, Jin-Kwon;Choi, Tae-Il
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.23 no.12
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    • pp.154-161
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    • 2009
  • A fuel cell power plant is a very complex system which has various control loops with some non-linearity. For control of a fuel cell power plant, dynamic models of fuel cell stacks have been developed and simplified process flow diagrams of a fuel cell power plant has been presented. Using such a model of a Molten Carbonate Fuel Cell (MCFC) power plant, this paper deals with development of an intelligent setpoint reference governor (I-SRG) to find the optimal setpoints and feed forward control inputs for the plant power demand. The I-SRG is implemented with neural network by using Particle Swarm Optimization (PSO) algorithm based on system constraints and performance objectives. The feasibility of the I-SRG is shown through simulation of an MCFC power plant for tracking control of its power demand.

Development of EBOP system for 3MW Fuel Cell Power Plant (3MW 발전용 연료전지 EBOP 시스템 개발)

  • Kim, Hyeong-Su;Hwang, Tai-Sik;Kim, Wang-Rae;Jung, Woo-Taik;Lim, Chang-Jin;Kim, Yun-Hyun;Kim, Kwang-Seob
    • Proceedings of the KIPE Conference
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    • 2009.11a
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    • pp.234-236
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    • 2009
  • EBOP(Electrical Balance of Plant)는 직류의 연료전지의 출력을 전력전자기술을 이용해 계통전원에 연계 가능한 교류로 변환해주는 일련의 시스템을 칭한다. 포스콘에서는 용융탄산염 연료 전지(Molten Carbonate Fuel Cell, MCFC)를 이용한 3MW 발전용 연료전지 EBOP 시스템을 개발하였으며, 국제규격(IEEE std.1547, UL1741)에 준하는 시험을 통해 성능검증을 완료함으로써 MW급 EBOP 시스템의 국산화에 성공하였다.

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Field Operating of 3MW EBOP system for Molten Carbonate Fuel Cell Generation (용융탄산염 발전용 연료전지 3MW급 EBOP 시스템 현장 실증)

  • Jang, Ju-Young;Joung, Woo-Taek;Lee, Jeong-Hum;Moon, Sang-Ho
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.74-75
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    • 2011
  • EBOP(Electrical Balance of Plant)는 연료전지 출력인 DC 전원을 전력변환기술을 이용하여 계통 전원에 연계하는 계통 연계 인버터 시스템이다. 포스코파워에서 개발한 3MW급 EBOP 시스템은 국제 규격(IEEE std.1547, UL1741)에 의한 성능 검증 시험을 거치고 국내 2개 현장에 5기를 적용하여 운전 중이다.

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Application of SFCL on Bus Tie for Parallel Operation of Power Main Transformers in a Fuel Cell Power Systems

  • Chai, Hui-Seok;Kang, Byoung-Wook;Kim, Jin-Seok;Kim, Jae-Chul
    • Journal of Electrical Engineering and Technology
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    • v.10 no.6
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    • pp.2256-2261
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    • 2015
  • In the power plant using high temperature fuel cells such as Molten Carbonate Fuel Cell(MCFC), and Solid Oxide Fuel Cell(SOFC), the generated electric power per area of power generation facilities is much higher than any other renewable energy sources. - High temperature fuel cell systems are capable of operating at MW rated power output. - It also has a feature that is short for length of the line for connecting the interior of the generation facilities. In normal condition, these points are advantages for voltage drops or power losses. However, in abnormal condition such as fault occurrence in electrical system, the fault currents are increased, because of the small impedance of the short length of power cable. Commonly, to minimize the thermal-mechanical stresses on the stack and increase the systems reliability, we divided the power plant configuration to several banks for parallel operation. However, when a fault occurs in the parallel operation system of power main transformer, the fault currents might exceed the interruption capacity of protective devices. In fact, although the internal voltage level of the fuel cell power plant is the voltage level of distribution systems, we should install the circuit breakers for transmission systems due to fault current. To resolve these problems, the SFCL has been studied as one of the noticeable devices. Therefore, we analyzed the effect of application of the SFCL on bus tie in a fuel cell power plants system using PSCAD/EMTDC.