• Korean Journal of Materials Research
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• v.10 no.10
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• pp.715-720
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• 2000

By the mechanical alloying method. Ni-WC composite materials were prepared to improve the deformation-resistance for creep and sintering of Ni-anode at the operating temperature of $650^{\circ}C$. Mechanically alloyed powder w was initially fabricated by ball milling for 80hr, and then amorphization was occurred by the destruction of ordered crystals based on XRD analysis. In order to investigate the electrochemical performance and sheet characteristics of Ni-WC anode, tape casting process was adopted. Finally, the obtained sheet thickness of Ni- we after sintering at $1180^{\circ}C$ for 60 minutes in $H_2$ atmosphere was O.9mm and the average pore size was $3~5{\mu\textrm{m}}$ with porosities of 55%. The second phase was not observed in Ni- W matrix while W particles were finely and uniformly distributed in Ni matrix. This fine and uniform distributed W particles in Ni matrix are expected to enhance the mechanical properties of Ni anode through the dispersion and solid solution hardening mechanisms.

• Proceedings of the KIPE Conference
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• 2010.07a
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• pp.200-201
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• 2010

본 논문에서는 동특성이 매우 느린 용융탄산염 연료전지 (Molten Carbonate Fuel Cell, MCFC) 스택이 계통 사고 시 추가적인 UPS (Uninterruptible Power Supply) 없이 비상부하로 전력 공급이 가능하고, 사고 제거 후 즉시 정격전력 발전하여 계통으로 주입할 수 있는 비상부하 추종형 백업 시스템을 제안한다. 제안된 MCFC 발전 시스템용 비상부하 추종형 백업 시스템은 3상 인버터로 구성된 PCS (Power Conditioning System) 출력단에 3상 PWM 컨버터를 연결한 구조이고, 비상부하 추종 및 부하량 조절이 가능한 추가적인 제어 알고리즘으로 PWM 컨버터를 제어한다. 제안된 비상부하 추종형 백업 시스템의 회로와 제어 알고리즘의 타당성을 컴퓨터 시뮬레이션을 통하여 검증한다.

• Korean Journal of Materials Research
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• v.8 no.8
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• pp.685-692
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• 1998

Since a wet-seal area of Molten Carbonate Fuel Cell (MCFC) operated at $650^{\circ}C$ is exposed to severe environment, a life-time of MCFC is influenced by the corrosion resistance of separator. In order to improve corrosion resistance of 316L stainless steel used as separator material, AI- base alloy such as NiAI has been widely used as coat¬ing material on the wet-seal area. The purpose of this work is to develope a more protective coating material by adding yttrium on NiAI alloy. An immersion test and a polarization test were performed in molten carbonate salt at $650^{\circ}C$ to estimate corrosion resistance of the NiAI alloy and the NiAl/Y alloys with up to L5at% yttrium. NiAl/Y alloys showed better corrosion resistance than NiAI alloy. We found that more than 0.7 at% yttrium was required to improve the corrosion resistance of NiAI alloy in molten carbonate salt at $650^{\circ}C$.

• Journal of the Korean Electrochemical Society
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• v.3 no.3
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• pp.136-140
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• 2000

A stainless steel separator for a molten carbonate fuel cell is usually coated with aluminum diffusive layer to protect its surface against corrosion by the molten carbonate at high temperatures. In this study, a relatively simple method was devised to form the aluminum diffusive layer on a stainless steel substrate. Slurry coating of aluminum on the substrate followed by heat treatment under reducing atmosphere at $650\~800^{\circ}C$ produced the aluminum diffusive layer of $25\~80{\mu}m$ thickness. The thickness of aluminum diffusive layer increased with increasing the temperature or duration of the heat-treatment. The corrosion resistance against molten carbonate under oxidizing atmosphere was significantly improved by aluminum diffusive layer formed by the sluny painting and heat treatment method. Moreover, the sample prepared in this study showed corrosion behavior similar to the sample with aluminum diffusive layer prepared by ion vapor deposition and heat treatment.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.7
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• pp.2939-2944
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• 2011

The performance and efficiency of a Molten Carbonate Fuel Cell system will improve with the aids of numerical simulations such as finite element analysis. For best simulation results, the virtual model must accurately reflect the actual model including the material properties. It is very difficult, however, to make a detailed numerical model of the stack that consists of hundreds of layers of unit cells composed of various materials like metal, ceramics, polymer, etc. Instead, a practical approach is to find a homogenized material property of the stack as a whole as an approximate replacement. In this paper, the compression ratio of a unit cell is introduced, and a new method is proposed to estimate the homogeneous material properties for both the active and the manifold regions of the stack under the assumption that the compressive deformation occurs only at the separators and matrices in the unit cells. The estimated properties are applied successfully to simulating an actual stack.

• 한국신재생에너지학회:학술대회논문집
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• 2009.06a
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• pp.353-356
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• 2009

A pivotal mechanical balance of plant for 75kW class molten carbonate fuel cells comprise of a catalytic burner and an ejector which has been designed and tested in KEPRI(Korea Electric Power Research Institute). The catalytic burner, which oxidizes residual fuel in the anode tail gas, was operated at several conditions. Some problems arose due to local overheating or auto-ignition, which could limit the catalyst life. The catalytic burner was designed by considering both gas mixing and gas velocity. Test results showed that the temperature distribution is very uniform. In addition, an ejector is a fluid machinery to be utilized for mixing fluids, maintaining vacuum, and transporting them. The ejector is placed at mixing point between the anode off gas and the cathode off gas or the fresh air Several ejectors were designed and tested to form a suction on the fuel tail gas and balance the differential pressures between anode and cathode over a range of operating conditions. The tests showed that the design of the nozzle and throat played an important role in balancing the anode tail and cathode inlet gas pressures. The 75kW MCFC system built in our ejector and catalytic burner was successfully operated from Novembe, 2008 to April, 2009. It recorded the voltage of 104V at the current of 754A and reached the maximum generating power of 78.5kW DC. The results for both stand-alone and integration into another balance of plant are discussed.

• Transactions of the Korean hydrogen and new energy society
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• v.13 no.1
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• pp.24-33
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• 2002

기존 Ni-10w/o Cr 연료극과 성능은 대등하면서 creep 저항성이 뛰어난 연료극을 제조하기 위하여 Ni-5w/o Al 합금 연료극의 제조 공정을 연구하였다. 소성 분위기에 따라 완전산화 방법과 부분산화 방법으로 나누어 제조된 전극들의 미세구조 변화를 관찰하였으며, 실험 결과 부분산화 방법으로 제조한 Ni-5w/o Al 합금 연료극이 가장 우수한 소결 및 creep 저항성을 나타내었다. 이는 연료극이 산화물 분산강화 구조를 갖기 때문으로 부분산화 방법으로 제조한 Ni-5w/o Al 합금 연료극을 장착한 단전지의 경우 기계적 안정성 및 전극 안정성이 향상되었다.

• Proceedings of the KIPE Conference
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• 2010.11a
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• pp.252-253
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• 2010

본 논문에서는 Molten Carbonate Fuel Cell (MCFC)의 느린 동특성을 Load Leveler와 2차 전지로 구성된 back-up 시스템으로 보완하여 독립운전을 가능하게 한 대용량 연료전지 발전시스템을 제안한다. 제안한 독립운전 시스템의 발전 용량 및 battery 용량은 실제 전력사용 통계자료를 근거로 최적으로 산정되며, 컴퓨터 시뮬레이션을 통하여 타당성을 검증한다.

• Proceedings of the KIPE Conference
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• 2010.11a
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• pp.254-256
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• 2010

본 논문에서는 대용량 연료전지 시스템용 용융탄산염 연료전지 (Molten Carbonate Fuel Cell, MCFC)의 동특성 해석을 한다. MCFC 시스템 정상 운전 시 출력변화에 따른 전력변화율, 장시간 운전 시 출력의 변화, 운전 중단 시 예열 온도 측면에 관한 해석을 수행하고, 해석한 결과는 MATLAB Simulink를 통해 타당성을 검증한다.

• Journal of the Korean Electrochemical Society
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• v.9 no.2
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• pp.77-83
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• 2006

Anodic overpotential has been investigated with gas composition changes in a $100cm^2$ class molten carbonate fuel cell. The overpotential was measured with steady state polarization, reactant gas addition (RA), inert gas step addition (ISA), and electrochemical impedance spectroscopy (EIS) methods at different anodic inlet gas compositions, i.e., $H_2:CO_2:H_2O=0.69:0.17:0.14\;atm\;and\;H_2:CO_2:H_2O=0.33:0.33:0.33\;atm$, at a fixed $H_2$ flow rate. The results demonstrate that the anodic overpotential decreases with increasing $CO_2\;and\;H_2O$ flow rates, indicating the anode reaction is a gas-phase mass-transfer control process of the reactant species, $H_2,\;CO_2,\;and\;H_2O$. It was also found that the mass-transfer resistance due to the $H_2$ species slightly increases at higher $CO_2\;and\;H_2O$ flow rates. EIS showed reduction of the lower frequency semi-circle with increasing $H_2O\;and\;CO_2$ flow rate without affecting the high frequency semi-circle.