• Design & Manufacturing
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• 제10권2호
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• pp.18-23
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• 2016

Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.

• Design & Manufacturing
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• 제15권2호
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• pp.23-29
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• 2021

The specific strength of magnesium alloy is four times that of iron and 1.5 times that of aluminum. For this reason, its use is increasing in the transportation industry which is promoting weight reduction. At room temperature, magnesium alloy has low formability due to Hexagonal closed packed (HCP) structure with relatively little slip plane. However, as the molding temperature increases, the formability of the magnesium alloy is greatly improved due to the activation of other additional slip systems, and the flow stress and elongation vary greatly depending on the temperature. In addition, magnesium alloys exhibit asymmetrical behavior, which is different from tensile and compression behavior. In this study, a jig was developed that can measure the plane deformation behavior on the surface of a material in tensile and compression tests of magnesium alloys in warm temperature. A jig was designed to prevent buckling occurring in the compression test by applying a certain pressure to apply it to the tensile and compression tests. And the tensile and compressive behavior of magnesium at each temperature was investigated with the developed jig and DIC equipment. In each experiment, the strain rate condition was set to a quasi-static strain rate of 0.01/s. The transformation temperature is room temperature, 100℃. 150℃, 200℃, 250℃. As a result of the experiment, the flow stress tended to decrease as the temperature increased. The maximum stress decreased by 60% at 250 degrees compared to room temperature. Particularly, work softening occurred above 150 degrees, which is the recrystallization temperature of the magnesium alloy. The elongation also tended to increase as the deformation temperature increased and increased by 60% at 250 degrees compared to room temperature. In the compression experiment, it was confirmed that the maximum stress decreased as the temperature increased.

• 디자인학연구
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• 제18권4호
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• pp.185-194
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• 2005

하이브리드 관점에서 디자인은 혼돈스러운 형태와 형식을 갖는다. 따라서 문제의 핵심은 인간의 생존과 즐거움, 안녕에 '결정적으로 작용하는 것'이 무엇인가 하는 점이다. 이를 생태적 관점에서 해결하려는 과학적 생태론은 기능적 디자인이란 측면에서 그 논의의 중심에 있었으나 이제 인간의 환경적 적응 양상이 동물과 다르다는 관점에서 생태학적 논리를 넘어선다. 이러한 관점에서 디자인은 과잉하고, 초과되고, 엄밀한 물질적 기준을 초과하는 어떤 것으로 정의된다. 테리 이글턴이 '스스로 일탈하고 초월하는 창조적 능력이 바로 인간을 측정하는 기준이 된다'고 말했듯이 창조적 관점에서 제 영역을 하이브리드 시키고자 하는 탈장르화나 해체현상을 추구하는 경향을 환경디자인 분야에서도 찾아볼 수 있다. 이는 유기적 관점에서 자연환경과 건축공간을 창조적으로 일체화함으로써 인간의 문화적 행동에 의한 공간의 형성과 반응에 중점을 두고 있는 것으로 이해할 수 있다. 이와 같은 현상들은 디지털 기술이 발전에 따른 새로운 조형실험을 통해 새로운 기회와 가능성을 제공해 주고 있다. 디지털 기술을 활용한 환경디자인의 실험적 시도가 활발히 진행됨과 동시에 생태적 세계관과 문화적 세계관이 하이브리드 되어 보다 다양한 기능과 특징을 통합한 새로운 문화 공간이 디자인되고 있다. 환경 디자인 분야의 이러한 실험은 생태학적 세계관, 가치중심의 인식과 관계중심의 사고, 간학문적인 연계의 중시와 더불어 새로운 문화적 발전을 추구하는 도구로 가능하게 하였다. 본 연구는 이러한 디지털 하이브리드 디자인의 패러다임을 인식하고 이론적 고찰과 사례분석을 통해 환경디자인의 적용 양상과 구성원리를 고찰하여 그 체계를 세우는 것을 그 목적으로 한다. 그리고 문명사적 관점에서 환경티자인의 새로운 발전 가능성을 모색 하고자한다.

• 대한가정학회지
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• 제45권2호
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• pp.91-103
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• 2007

The purpose of this study is to investigate the types and functions of brand labels on clothing. We surveyed the materials and manufacturing methods for brand labels by visiting the label stores and label manufacturers. 200 pieces of children's wear were surveyed. The label attributes that were studied were: the number of labels, the location of the labels, the attachment system for the labels, the color of the labels, the materials used to make the labels, manufacturing methods, and the size of the labels. From this investigation a brand label was classified into a main label and a point label. The main results were: 1. Materials such as fabrics, nonwovens, leather, suede, rubber, PVC, silicone, and metals are used for brand labels. The manufacturing methods for brand labels are weaving, printing, high frequency, heating, and molding. 2. More than 54% of clothes have more than two brand labels attached. This percentage exceeds the attaching of only one brand label in rate. An inside brand label is located at a certain place. This inside label uses only fabric material reflecting inherent brand color and design. The outside brand label is located at several places with consideration of the clothes design. This label uses various materials, colors, and characters matching with the clothes. As for the size, an inside label is mainly medium in size, whereas an outside label is small. 3. A brand label is classified into a main label (first label) and a point label (second label), which are defined as follows. A main label indicates the brand name and is located inside at a certain place using an inherent brand design and a fabric material. A point label is an additional label to express brand image and is located outside at various places for decoration using various characters and design and materials.

• Composites Research
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• 제22권2호
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• pp.30-36
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• 2009

본 논문에서는 헬리콥터 착륙장치를 위한 복합재료 토크링크를 개발하기 위한 설계 기법을 제시하였다. 복합재 토크링크는 헬리콥터 착륙장치의 충격흡수부의 정렬을 위해 장착되는 장치로서 가벼우면서도 강성이 커서 외부하중에 대해 최소의 변형량을 가져야 한다. 또 가격적인 측면을 고려한 복합재 구조물 제조 공정(RTM: 수지충전공정)이 반영되어 대량생산이 가능한 구조 및 형태를 가져야 한다. 본 논문에서는 복합재 구조물 제조 공정과 동일한 공정으로 시편을 제작하여 설계에 필요한 기계적 특성을 얻었으며, 유한요소해석을 통하여 복합재 토크링크에 대한 최적 형상설계를 수행하였다. Lug 형태를 가지는 두꺼운 복합재료 구조물인 복합재료 토크링크의 설계를 위해서는 ABAQUS의 3D Layered Solid 요소로 구성된 유한요소모델을 활용하여 복합재료의 두께방향을 포함한 강도해석을 수행하였으며, Rigid-Deform 구속조건의 접촉문제를 고려한 비선형 정적 해석을 반복적으로 수행하여 주어진 정강도 요구조건을 만족시키는 복합재 토크링크를 설계하였다.

• 폴리머
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• 제38권5호
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• pp.645-649
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• 2014

사출성형품의 잔류응력 형성의 원인은 사출성형공정 중 재료가 받는 높은 온도변화와 전단응력이다. 케미컬 크랙킹 테스트는 잔류응력을 측정하는 방법 중의 하나이며 크랙은 잔류응력의 크기에 따라 형성된다. 본 연구에서는 시편이 받고있는 응력과 케미컬 크랙킹과의 관계를 연구하였다. 변형지그를 설계하고 이를 이용하여 시편에 변형을 주어 응력을 가하였다. 시편은 폴리카보네이트를 이용하여 핫 프레스로 제작하였고 시편의 제작 중에 형성된 잔류응력을 제거하기 위해 어닐링을 하였다. 시편을 변형지그에 고정시키고 시편에 크랙을 유도하기 위해 이를 솔벤트에 담궜다. 솔벤트는 tetrahydrofuran과 methyl alcohol을 이용하여 제조하였다. 시편에서 변형에 따라 응력이 증가할수록 크랙의 빈도수와 밀도가 증가하였다. 본 연구의 결과는 케미컬 크랙킹 방법으로 폴리카보네이트 사출성형품의 잔류응력을 정량적으로 측정하는데 활용될 수 있다.

• 마이크로전자및패키징학회지
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• 제25권4호
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• pp.41-45
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• 2018

패널 레벨 패키지(Panel Level Package)에서 공정 단계별로 발생하는 휨(warpage)에 대해 유한요소법을 이용하여 전산모사를 진행하였다. $5{\times}5mm^2$ 크기의 실리콘 칩이 총 221개가 포함된 $122.4{\times}93.6mm^2$ 크기의 패널에 대해서 (1) EMC 몰딩, (2) detach core 부착, (3) 가열, (4) 캐리어 분리, (5) 냉각의 5 단계에 대해서 해석을 수행하였으며, 캐리어와 detach core 소재로 유리와 FR4의 조합이 휨 현상에 미치는 영향을 조사하였다. 캐리어 및 detach core의 소재에 따라 공정 단계별로 휨의 경향이 다르게 나타나고 있으나, 최종적으로는 유리를 캐리어로 사용하는 경우에 detach core의 소재와 관계없이 FR4 캐리어에 비해 낮은 휨 값을 나타내었으며 유리 캐리어와 유리 detach core의 조합에서 가장 낮은 휨 값이 관찰되었다.

• 한국전산유체공학회지
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• 제21권2호
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• pp.90-98
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• 2016

A numerical study is conducted on thermal performance of a large-area hot plate specially designed as a heating and cooling tool for thermal nanoimprint lithography process. The hot plate has a dimension of $240mm{\times}240mm{\times}20mm$, in which a series of cartridge heaters and cooling holes are installed. The material is stainless steel selected for enduring the high molding pressure. A numerical model based on the ANSYS Fluent is employed to predict the thermal behavior of the hot plate both in heating and cooling phases. The PID thermal control of the device is modeled by adding user defined functions. The results of numerical computation demonstrate that the use of cartridge heaters provides sufficient heat-up performance and the active liquid cooling in the cooling holes provides the required cool-down performance. However, a crucial technical issue is raised that the proposed design poses a large temperature non-uniformity in the steady heating phase and in the transient cooling phase. As a remedy, a new hot plate in which heat pipes are installed in the cooling holes is considered. The numerical results show that the installation of heat pipes could enhance the temperature uniformity both in the heating and cooling phases.

• 대한기계학회논문집A
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• 제26권11호
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• pp.2228-2236
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• 2002

The axial piston pump by which the mechanical energy is converted into hydraulic energy has been widely used in a press, a injection molding machine and construction equipments due to the high specific power compared to the electric power system. In this paper, the one-piece shoe holder spring of the axial piston pump to simplify its structure and reduce this manufacturing cost was designed and tested. The finite element analyses using the 3-D shell element and contact element were performed to determine the thickness, width and initial angle of the shoe holder spring. Also, the compressive tests of the shoe holder spring were performed and their results were compared with those of the finite element analysis. Also, the performance and endurance limit of axial piston pump with the shoe holder spring were tested and evaluated.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2009년도 제40회 하계학술대회
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• pp.1219_1220
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• 2009

In recent years, the companies of electric power equipment for MV, HV class trend to develop that the eco-friendly insulated(solid, eco-gas, air etc.) switchgear replace with existent SF6 gas insulated switchgear by environmental problems such as global warming and soon. This paper introduces the Solid Insulated Switchgear(SIS) which is the epoxy of eco-friendly insulation material. The characteristic of SIS to introduce in this paper is as following. 1) Eco-friendly. (SF6 gas free) 2) The structure of flexible system. (Expansion) 3) The optimum design. (The Analysis of electrical & mechanical) 4) An Interface treatment between epoxy and insert. (Molding technology) This paper described about some technology for development of SIS.